Everything You Need To Know To Find The Best animal feed coating machine

For more animal feed coating machineinformation, please contact us. We will provide professional answers.

 

Improving efficiency in 2019 is a top priority for many feed mill and pet food processors. Automating processes or upgrading existing automation is often the way to maximize efficiency gains, but it can be difficult to know where to start. This roadmap of feed and pet food processing automation upgrades can help you move in the right direction. We’ve updated this list for 2022 to help feed and pet food processors find the best automation improvements this year.

7 Automation Upgrades for Feed and Pet Food Processors in 2022

1. Process Time Optimization

The most efficient feed or pet food process automation aligns all process times, including filling, weighing, discharging and mixing, for all ingredients. While exact timing is difficult given high-speed and low-speed estimates, and other variance, machines should not be sitting idle for long periods. There are many ways that you can improve the process time of the bottleneck machine in order to meet the timing of the upstream or downstream processes.

If your mixer is idle, consider dividing ingredients into two or more weighing and filling stations, using a different faster weighing mechanism, or using a larger feeder for faster filling. If your scales or hoppers are idle, optimize your ribbon mixer by; dividing mixing between two or more mixers, using a larger mixer, using a drop-gate for immediate discharge, or using a larger motor to speed up mixing.  

Benefits of this Automation Upgrade for Pet Food Processors and Food Manufacturers in 2022

Process time optimization can require substantial investment from food and pet food processors, but this upgrade also has a high payoff potential. Working with the highest level of efficiency allows your plant to simply produce more products in a shorter amount of time. If process time optimization involves adding another mixer, you’ve also created a redundancy. In the event that your first mixer requires repairs or encounters a problem, you don’t have to shut down operations completely. If your current mixer is outdated, worn out, or not performing as well as it used to, this automation upgrade also gives you an opportunity to fix a problem. There are many automation upgrades available for pet food processors and food processors, but this is a good upgrade to consider first.

• Speed up production
• Create redundancy
• Replace worn-out or outdated mixing equipment

Get the secrets to feed mill and pet food automation systems design. Download the Engineer’s Guide to Weighing and Batching >

2. Scale System Improvements     

It is possible, with the right scale and weighing strategy, to speed up this process without sacrificing accuracy. A variety of different weighing systems exist, with versatile features to suit your facility and your ingredients. With a mass-flow continuous weighing system, you can measure your ingredients accurately without actually creating any pause in the system. By using roll-over tubs, slide gates or butterfly valves, you can eliminate delays in the discharge phase. If you’re using conveyors due to facility height restrictions, you can weigh and measure materials while moving them. If your scale system is holding up the rest of your process, consider this feed and pet food processing automation improvement first.

Benefits of this Automation Upgrade for Pet Food Processors and Food Manufacturers in 2022

Finding the right type of scale can help to improve efficiency dramatically, while also reducing product defects. In some cases, it’s possible to weigh ingredients without introducing an extra step. If you are using conveyance to move materials from one part of the processing facility to another, it’s possible to weigh ingredients at the same time. Regularly assessing your scale instruments can help you avoid costly errors. If, for example, your macro scale is consistently overfilling by 2%, that’s essentially 2% of your major ingredient wasted, which adds up. Even if you don’t make improvements or changes to your scales, regular calibration and maintenance will help to keep them accurate.

• Increased accuracy
• Reduced ingredient waste
• Improved product quality
• Improved efficiency

3. Ribbon Mixer

If you haven’t looked at your mixer in several years, this can be a viable upgrade to improve plant efficiency. With low shear, fast mixing times, and a streamlined design, ribbon mixers eliminate many mixing problems, like dead zones and overmixing, that other mixers create. When you upgrade with a ribbon mixer, you can reduce mixing times and improve total output, but this may require altering downstream processes to match the new mixing time. A ribbon mixer can also reduce maintenance costs and downtime.

Benefits of this Automation Upgrade for Pet Food Processors and Food Manufacturers in 2022

A ribbon mixer is one of the most versatile automation upgrades for pet food processors and food manufacturers alike. These machines appear fairly simple, however certain mixer design specifications can optimize their performance and speed. If you are considering adding a ribbon mixer for the first time or replacing the mixer you already have, optimizing its design can help to improve the overall coefficient of variation and therefore the end production quality. Keep in mind that different materials have different mixing requirements; very sticky or thick mixes will require more mixing power while powdery or friable ingredients will require a gentler mixing action. With your ribbon mixer optimized for your ingredients, you can reduce maintenance needs, energy costs and product defects, while increasing efficiency and production.

• Reduce maintenance costs
• Reduce energy costs
• Reduce product defects
• Increase efficiency
• Increase production

4. Mistcoater

Applying uniform liquid coatings to pet food and other animal feed is a challenge that many processors are not sure how to address. Materials often stick together during coating, they aren’t coated evenly, the spray nozzles require too much maintenance, or the process simply takes too long. Upgrading your liquid coating system to a Mistcoater can solve coating problems and speed up your process. Instead of using spray nozzles which easily clog  and only coat materials on one side, the Mistcoater atomizes liquids using spinning disks and coats material evenly as it falls through the mist.

Benefits of this Automation Upgrade for Pet Food Processors and Food Manufacturers in 2022

Some liquid coatings are relatively easy to apply, while others can be quite challenging. If liquid coatings are frequently wearing down machine components, stopping production, or they aren’t coating the product uniformly, this upgrade can save you hours of time and substantially reduce costs. This is a particularly helpful automation upgrade for pet food processors, since many pet foods use liquid coatings with high oil and fat content, which can quickly clog spray nozzles.

• Reduce clogging
• Improve coating uniformity
• Reduce maintenance costs
• Reduce downtime

Get the secrets to feed mill and pet food automation systems design. Download the Engineer’s Guide to Weighing and Batching >

5. Micro Ingredient Automation

Hand-adding small amounts of ingredients is a temporary solution that can quickly become a permanent part of the feed or pet food processing system. This is also an inefficient and inexact technique that can quickly introduce errors, workplace hazards, complicate lot tracking, and disrupt the recipe. Automating this process will ensure uniformity and remove delays or hazards posed by hand-adding. Upgrade to a micro ingredient automation system and your micro ingredients will be a seamless addition to your overall recipe.

Benefits of this Automation Upgrade for Pet Food Processors and Food Manufacturers in 2022

Micro ingredient automation can quickly simplify additions of vitamins and minerals. Since micro ingredient systems measure ingredients exactly, instead of relying on hand-added scoops, there’s less opportunity for error and also less waste. The micro ingredient system can also integrate into the existing process time, so there’s no need to add extra steps or extend the process time. Finally, the micro ingredient system removes a manual task from the overall operation. This can help to reduce the number of employees working in close proximity to each other, which became particularly concerning in the wake of the COVID-19 pandemic, and will likely continue to be a concern into 2022 and beyond. This is a useful automation upgrade for pet food processors and food manufacturers working with many different types of trace ingredients.

• Reduce waste
• Improve accuracy
• Improve process time

6. Reprogrammable Controls

When mixing times change, micro ingredients are added, or processes change, your computer or PLC is the one to control those changes. Often, that means rewriting the logic using the manufacturer’s proprietary code, often requiring a visit from a technician. If a number of automation upgrades are on the horizon, you can save time with a reprogrammable logic controller with a user-friendly interface.

Benefits of this Automation Upgrade for Pet Food Processors and Food Manufacturers in 2022

As machines become more sophisticated and increasing levels of technical expertise become important in pet food and food manufacturing, as with all types of manufacturing, proprietary code and similar obstacles to improvement will become more and more costly. Finding employees who can understand and work with ladder logic may already be a challenge, but a proprietary programming system creates an obstacle to improvements that only the OEM can solve. Controls that use text-based questions and an easy-to-follow interface will be able to adapt and make improvements much faster, and without the cost of a special technician’s visit.

• Simplifying automation improvements
• Ability to adapt operations quickly

7. Super Sack Unloader

If your daily ingredient usage exceeds 250 kg, whether for major or minor ingredients, upgrade to a super sack unloader instead of individual bags. This will not only decrease packaging and materials costs, but it will also improve efficiency and reduce workplace hazards with the proper super sack unloader design.

Benefits of this Automation Upgrade for Pet Food Processors and Food Manufacturers in 2022

A super sack unloader is another automation upgrade for pet food processors and food manufacturers that can help to significantly save time and money. A super sack or bulk bag unloader is one of the simplest and most common automation upgrades. It’s often one of the first upgrades made at many facilities that are newly introducing automation. It’s important to have a safe and sturdy super sack unloader frame to make dispensing ingredients easy. Once this frame is set up, processing facilities can save time and money.

• Reducing packaging materials and costs
• Improving efficiency
• Reduce injuries from heavy lifting individual bags

 

As you consider the best process automation improvements at your feed or pet food processing plant, start with the processes that take the most time, introduce the most error, or repeatedly create downtime and maintenance costs. You’ll see the greatest benefits from correcting these issues first, and this will pave the way for achieving optimal system production later on.

Related Posts:

6 New Food and Workplace Safety Regulations For Grain and Pet Food Manufacturers in 2022

Recent changes in food, environmental, and worker safety have caused…

Read More

8 Benefits of Automation for Businesses and Employees

The costs of keeping workers safe in dangerous manufacturing environments…

Read More

8 FSMA Food Safety Risks Processors and Manufacturers Must Know

The Food Safety and Modernization Act (FSMA) created stricter food…

Read More

7 Considerations to Select a Ribbon Blender

The type and number of blenders you choose for your…

Read More

If you are in the market for a pellet machine, you may be wondering which manufacturers are the best. There are many different manufacturers out there, each with their own unique set of products. So, which one is right for you? In this blog post, we will discuss the top 10 pellet machine manufacturers in the world. We will talk about what makes each company unique, and help you decide which one is right for your needs!

CPM

CPM is short for California Pellet Mill Company, Pellet machines are invented by them on 1931 . This company is one of the oldest pellet machine manufacturers in the world.

The company offers a wide range of pellet machines, from small to large scale production. They also offers a wide range of pellet mill dies, which allows you to produce pellets in a variety of shapes and sizes.

Founded in :1883

Main Products: Flaking Mills, Hammer mills, Pellet Mills, Roller Mills & Roll Crushers, Cracking Mills, Lump Breakers & Crushers, Pellet Crumblers, Conditioners, Coolers, Feeders and Ancillary Products, Weight Machines, Steam Chambers, Gyro Sifters/Feed Cleaners

Pellet Machine Structure: Horizontal Ring Die Pellet Mill

Sales and Service in: USA, UK, CHINA, ARGENTINA, SINGAPORE, NETHERLANDS, GERMANY, BRAZIL, ITALY, RUSSIA, UKRAINE

Andritz

ANDRITZ is an Austrian pellet machine manufacturer that was founded in 1852.

ANDRITZ is a globally leading supplier of plants, equipment, and services for hydropower stations, the pulp and paper industry, the metalworking and steel industries, and for solid/liquid separation in the municipal and industrial sectors.

In addition, ANDRITZ offers technologies for certain other sectors including automation, the production of animal feed and biomass pellets, pumps, machinery for nonwovens, steam boiler plants, biomass boilers and gasification plants for energy generation, flue gas cleaning plants, plants for the production of panelboards (MDF) and thermal sludge utilization.

Founded in :1852

Main Products: Hydro, Pulp & Paper, Metals, Separation, Automation, Pumps, Feed and Biofuel, Nonwoven and Textile, Recycling, Environmental solutions, Marine/Offshore, Panelboard, Thermal power, and Wedge wire and perforation

Pellet Machine Structure: Horizontal Ring Die Pellet Mill for Feed Pellets

Sales and Service in: Spain, France, Lithuania, Russia, Cyprus, Netherlands, Finland, Portugal, Ukraine, Italy, Ireland ,Greece, Romania, Czech Republic, Kenya, Algeria, Egypt, Nigeria, USA, Argentina, Ecuador, Phippines, Thailand, Malaysia, Indonesia, China Taiwan, South Korea

Bühler Group

Bühler Holding AG is a Swiss multinational plant equipment manufacturer that operates in Uzwil, Switzerland. It is recognized for food and material processing technology as well as advanced materials manufacturing plant and equipment. The company maintains leading global market positions in the areas of technology, processes for turning grain into flour and animal feeds, pasta and chocolate production, and die cast components, half of the new cars worldwide have die-cast components produced with Bühler technology.

Founded in :1860

Main Products: Complete Solutions for Animal feed, architectural and automative glass coating industry, automotive, battery ,biomass, bio refinery, coffee, die casting, extrusion solution, flexible electronics, malting, grain handleing processing, metalizing, oilseeds etc.

How much pressure do you need to make sawdust briquettes?
Sublimation Printing 101 | What is Dye Sublimation Printing?

Pellet Machine Structure: Horizontal Ring Die Pellet Mill

Sales and Service in: Algeria,Argentina,Australia,Austria,Bangladesh,Belarus,Belgium,Brazil,Cambodia,Canada,Chile,China,Colombia,Czech Republik,Denmark,Egypt,France,Germany,India,Indonesia,Italy,Japan,Kazakhstan,Kenya,Korea, Republic,Malaysia,Mexico,Morocco,Myanmar,Netherlands,Nigeria,Pakistan,Philippines,Poland,Romania,Russia,Saudi Arabia, Singapore, South Africa, Spain, Sweden, Switzerland, Thailand, Turkey, Ukraine, United States of America, Vietnam

Additional resources:
The 5 Things you Need to Start Brewing Kombucha

The company is the world’s best pet food production line supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.

AMANDUS KAHL

This pellet machine manufacturer is based in Germany and was founded by Amandus Kahl in 1876. AMANDUS KAHL is famous for their flat die presses and has acquired Worldwide subsidiaries and worldwide service .

They offer Turn-key factories and plants for feed, biomass, wood, straw, waste tyre recycling etc. They can offer complete pellet line solution.

Founded in : 1876

Main Products: Pelleting machines, Conditioning, Crushing machines, Drying & Cooling machines, Mixing & Conditioning machines, Proportioning machines, System Control, Refining machines

Pellet Machine Structure: Flat Die Pellet Machine

Sales and Service in: Poland, Ukraine, Belgium, Bulgaria, Denmark, Estonia, Finland, France, Greece, Great Britain, Ireland, Italy, Croatia, Latvia, Lithuania, Netherlands, Austria, Portugal, Romania, Sweden, Slovakia, Slovenia, Spain, Czech Republic, Belarus, Germany, Canada, Mexico, USA, China, India, Japan etc

MuNCH-Edelstahl GmbH

Münch-Edelstahl GmbH, headquartered in Hilden (Germany), is one of the world’s leading and globally exporting manufacturers of pellet presses, complete press lines and high-quality press spare parts. They offer complete solution for pelleting technology, such as feed pelleting and wood pelleting (and much more).

Their service and scope of delivery extends to the entire term of a pellet press or press program – from development to design, testing and production of new press systems and spare parts to maintenance services.

Founded in : 1981

Main Products: Pellet mills, Control Systems, Containerized systems, Extruder, Fatspray systems, Hammermills, Cooler, Crumbler, Dies & Rollers, Screeners, Scrapers, Dryer, Chop Mill, Specially designed machines

Pellet Machine Structure: Horizontal Ring Die Pellet Mill

Sales and Service in: EGYPT,AUSTRALIA,BOLIVIA,BULGARIA,INDONESIA,NETHERLANDS,RUSSIA,RUSSIA,SWEDEN,CHINA TAIWAN, TURKEY, HUNGARY, VIETNAM, Denmark, USA

Prodesa

Prodesa is a professional wood pellet machinery solution since 1999, they offer comprehensive tailor-made solutions for the production of solid biofuels and the protection of the environment. PRODESA designs and provides turn key solutions for pelleting plants or process lines as well as for gas treatment.

Founded in : 1999

Main Products: Biomass processing and handling, Thermal drying, Pellet production lines for wood, forage or alfalfa, Biomass Cogeneration, Gas treatment, Operation and maintenance of plants

Pellet Machine Structure: Horizontal Ring Die Pellet Mill

Sales and Service in: Turkey, Greece, Mexico, Spain ,France, USA, Chile

SALMATEC

SALMATEC GmbH was founded in 1972 and since then has produced pelleting units and wear parts for the entire pelleting technology sector. The company’s core business includes offering market-oriented in-house designs, the complete production of some unit concepts, customer focused sales and an excellently organised service.

Founded in : 1972

Main Products: System construction , Assembly units / production lines, Pelleting presses, Conditioners, Molasses mixtures , Heat treatment, Dies and rollers

Pellet Machine Structure: Horizontal Ring Die Pellet Mill

Sales and Service in: Czech Republic, Spain, Mexico, Egypt, Iran, Ireland, USA, Mexico, Nederland, Japan, Korea, Poland, Philippine, Sweden, Russia, Germany

La Meccanica

La Meccanica Srl di Reffo was established in 1961 in Cittadella, Padua (Italy).

It produces technologically advanced machines with high-quality standards. For over 50 years, the company has been operating in the animal feed, fertilizer and bio-energy fields, producing complete lines for pellet: pellet mills, counterflow or horizontal coolers, crumblers, hammer mills, vibrating sifters, fat coating system machines, mixers and expanders. It also produces dies, rolls and spare parts for all the main brands of pellet mills.

Founded in : 1961

Main Products: Animal feed machine, wood pellet machine, biomass pellet machine ,fertilizer pellet machine ,recycling machine ,die and roller spare parts.

Pellet Machine Structure: Horizontal Ring Die Pellet Mill

Sales and Service in: Italy

Buskirk Engineering

Buskirk Engineering is a industry leader in designing, manufacturing and sales American Made Flat Die Pellet Mills, and all associated equipment such as grinders, coolers, conveyors, surge bins and custom assemblies. Specialize in Turnkey System Solutions, as well as engineering and design services for a variety of different applications.

Founded in : 2006

Main Products: pellet mill, hammer mill, spare parts

Pellet Machine Structure: Flat Die Pellet Machine

Sales and Service in: USA

Pelleting Technology Netherlands (PTN)

Pelleting Technology Netherlands (PTN), specialist in the development, production and servicing of pelletisers and related machinery for the production of animal feed. Since 1974 PTN has been active on a global scale in the development, engineering, production, sale and servicing of pelletisers and related machinery for the compound feed, recycling and biomass industries.

Founded in : 1974

Main Products: Feeder Screw, Conditioner, BOA Compactor, Pellet Mill, Cooler etc.

Pellet Machine Structure: Horizontal Ring Die Pellet Mill

Sales and Service in: Netherlands

Conclusion

There are many pellet machine manufacturers in the world that offer a variety of products and services. The above list is just a few of the top pellet machine manufacturers in the world. Each company has their own unique products and services to offer. When choosing a pellet machine manufacturer, it is important to do your research to find the best company to suit your needs.

Also Read

If you are looking for more details, kindly visit feed pellet coating machine.