Everything You Need To Know To Find The Best animal feed coating machine

For more animal feed coating machine information, please contact us. We will provide professional answers.

Improving efficiency in 2022 is a top priority for many feed mill and pet food processors. Automating processes or upgrading existing automation is often the way to maximize efficiency gains, but it can be difficult to know where to start. This roadmap of feed and pet food processing automation upgrades can help you move in the right direction. We've updated this list to help feed and pet food processors find the best automation improvements this year.

Top 7 Automation Upgrades for Feed and Pet Food Processors in 2022

1. Enhancing Process Time Efficiency

For the most efficient feed or pet food processing, automation must align with all process times, including filling, weighing, discharging, and mixing for all ingredients. Despite high-speed and low-speed estimates creating challenges, machines should not remain idle for long periods. There are multiple strategies to improve the bottleneck machine's processing time to align with upstream or downstream processes.

If your mixer is idle, consider dividing ingredients into multiple weighing and filling stations, using a faster weighing mechanism, or a larger feeder for quicker filling. If your scales or hoppers are idle, optimize your ribbon mixer: use multiple mixers, a larger mixer, a drop-gate for faster discharge, or a larger motor to speed up mixing.

Benefits of Optimizing Process Time for Pet Food and Feed Manufacturers in 2022

Investing in process time optimization can be substantial, but the payoff potential is significant. Operating at maximum efficiency enables plants to produce more products in less time. Adding another mixer improves redundancy, ensuring operations continue smoothly even if one mixer requires maintenance. If your current mixer is outdated or underperforming, this upgrade presents an opportunity to address these issues.

• Speed up production
• Create redundancy
• Replace outdated equipment

Get expert insights into feed mill and pet food automation systems design. Download the Engineer's Guide to Weighing and Batching >

2. Upgrading Scale Systems

With the right scale and weighing strategy, it is possible to accelerate processes without sacrificing accuracy. Various weighing systems, equipped with versatile features, can cater to your facility and ingredient needs. Mass-flow continuous weighing systems, for example, accurately measure ingredients without creating any pause in the process. Rolling tubs, slide gates, or butterfly valves can eliminate discharge delays. If conveyors are used due to facility height restrictions, materials can be weighed while in motion. Consider upgrading to improve processes held up by scale systems.

Benefits of Scale System Improvement for Pet Food and Feed Manufacturers in 2022

Choosing the right type of scale can dramatically enhance efficiency and reduce product defects. Weighing ingredients without introducing extra steps is possible, and periodic assessment of scale instruments can prevent costly inaccuracies. Regular calibration and maintenance of scales ensure continued accuracy, reducing waste and improving product quality.

• Increased accuracy
• Reduced ingredient waste
• Improved product quality
• Enhanced efficiency

3. Implementing Ribbon Mixers

Reassessing your mixer can be a viable upgrade to boost plant efficiency. Ribbon mixers, with low shear and fast mixing times, minimize issues like dead zones and overmixing. By upgrading to a ribbon mixer, mixing times can be reduced and total output increased, although downstream processes may need adjustment to match the new mixing speed. Maintenance costs and downtime can also be minimized.

Benefits of Ribbon Mixers for Pet Food and Feed Manufacturers in 2022

Ribbon mixers are versatile automation upgrades suitable for both pet food and feed manufacturing. Optimizing mixer design will enhance performance and speed, and different materials will benefit from appropriate mixing actions. Optimized ribbon mixers reduce maintenance needs, energy costs, and product defects, while boosting efficiency and production.

• Reduce maintenance costs
• Lower energy costs
• Decrease product defects
• Enhance efficiency
• Boost production

4. Incorporating Mistcoaters

Applying uniform liquid coatings to pet food and other animal feed is challenging for many processors. Materials often clump together during coating, uneven coatings occur, spray nozzles require significant maintenance, or the process is too slow. Upgrading to a Mistcoater can address these issues and accelerate the process. Mistcoaters use spinning disks to atomize liquids and evenly coat materials, improving coating consistency and reducing maintenance needs.

Benefits of Mistcoaters for Pet Food and Feed Manufacturers in 2022

Managing liquid coatings can be complex, especially with coatings wearing down machine components or causing downtime. Mistcoaters can save time and cut costs by preventing clogging and ensuring uniform coating, making them particularly advantageous for pet food processors dealing with high-fat liquid coatings.

• Minimize clogging
• Improve coating uniformity
• Lower maintenance costs
• Reduce downtime

Get expert insights into feed mill and pet food automation systems design. Download the Engineer's Guide to Weighing and Batching >

5. Adopting Micro Ingredient Automation

Hand-adding small ingredient amounts is often a temporary fix that becomes permanent, introducing errors, workplace hazards, and complicating lot tracking. Automating micro ingredients ensures uniformity and eliminates delays or hazards posed by manual addition. A micro ingredient automation system integrates seamlessly into the overall recipe, enhancing process efficiency.

Benefits of Micro Ingredient Automation for Pet Food and Feed Manufacturers in 2022

Micro ingredient automation simplifies additions of vitamins and minerals, minimizing errors and waste by measuring ingredients precisely. This system also integrates into existing processes without adding extra steps or time. Removing manual tasks can reduce employee proximity concerns, highlighted during the COVID-19 pandemic and beyond.

• Reduce waste
• Enhance accuracy
• Improve process time

6. Upgrading to Reprogrammable Controls

When processes change, the computer or PLC controls those changes, often necessitating proprietary code changes and technician visits. If multiple automation upgrades are planned, consider reprogrammable logic controllers with user-friendly interfaces to streamline changes.

Benefits of Reprogrammable Controls for Pet Food and Feed Manufacturers in 2022

As manufacturing systems grow more sophisticated, proprietary programming systems become costly obstacles to improvements. Controls with easy-to-follow interfaces enable faster adaptations and improvements without specialist visits.

• Simplify automation upgrades
• Quickly adapt operations

7. Installing Super Sack Unloaders

If daily ingredient use exceeds 250 kg, upgrade to a super sack unloader instead of individual bags. This reduces packaging and material costs, enhances efficiency, and lowers workplace hazards with a well-designed super sack unloader.

Benefits of Super Sack Unloaders for Pet Food and Feed Manufacturers in 2022

Super sack unloaders, often an initial automation upgrade, save time and money. A sturdy unloader frame simplifies ingredient dispensing, improving overall efficiency and reducing heavy lifting injuries.

• Reduce packaging costs
• Enhance efficiency
• Lower injury risks

As you consider the best process automation improvements in your feed or pet food processing plant, start with the processes that take the most time, introduce the most error, or repeatedly create downtime and maintenance costs. Addressing these issues first will pave the way for achieving optimal system production down the line.

Related Posts:

6 New Food and Workplace Safety Regulations For Grain and Pet Food Manufacturers in 2022

Recent changes in food, environmental, and worker safety have caused...

Read More

8 Benefits of Automation for Businesses and Employees

The costs of keeping workers safe in dangerous manufacturing environments...

Read More

8 FSMA Food Safety Risks Processors and Manufacturers Must Know

The Food Safety and Modernization Act (FSMA) created stricter food...

Read More

7 Considerations to Select a Ribbon Blender

The type and number of blenders you choose for your...

Read More

If you are in the market for a pellet machine, you may be wondering which manufacturers are the best. There are many different manufacturers out there, each with their unique products. So, which one is right for you? In this article, we discuss the top 10 pellet machine manufacturers in the world, talking about what makes each company unique and helping you decide which one suits your needs!

CPM

California Pellet Mill Company (CPM) is one of the oldest pellet machine manufacturers, established in 1883. They offer a wide range of pellet machines, from small to large-scale production. CPM even provides diverse pellet mill dies to help you create pellets in various shapes and sizes.

Founded in: 1883

Main Products: Flaking Mills, Hammer mills, Pellet Mills, Roller Mills & Roll Crushers, Cracking Mills, Lump Breakers & Crushers, Pellet Crumblers, Conditioners, Coolers, Feeders and Ancillary Products, Weight Machines, Steam Chambers, Gyro Sifters/Feed Cleaners

Pellet Machine Structure: Horizontal Ring Die Pellet Mill

Sales and Service in: USA, UK, CHINA, ARGENTINA, SINGAPORE, NETHERLANDS, GERMANY, BRAZIL, ITALY, RUSSIA, UKRAINE

Andritz

ANDRITZ, an Austrian company founded in 1852, is a leading supplier of plants, equipment, and services for various industries, including hydropower stations, pulp and paper industry, and animal feed and biomass pellet production.

Founded in: 1852

Main Products: Hydro, Pulp & Paper, Metals, Separation, Automation, Pumps, Feed and Biofuel, Nonwoven and Textile, Recycling, Environmental solutions, Marine/Offshore, Panelboard, Thermal power, and Wedge wire and perforation

Pellet Machine Structure: Horizontal Ring Die Pellet Mill for Feed Pellets

Sales and Service in: Numerous countries including Spain, France, Lithuania, Russia, USA, Argentina, China, and many more

Bühler Group

Bühler Holding AG, based in Switzerland, is a multinational equipment manufacturer renowned for its food and material processing technologies. Bühler is a market leader in converting grain into flour and animal feeds, pasta, and chocolate production, among other fields.

Founded in: 1860

Main Products: Complete Solutions for industries such as animal feed, automotive, biomass, coffee, and more.

Pellet Machine Structure: Horizontal Ring Die Pellet Mill

Sales and Service in: Numerous countries worldwide, including Argentina, Australia, China, Canada, Denmark, Germany, Japan, Mexico, and many others

The company is the world’s best pet food production line supplier. We are your one-stop shop for all needs. Our staff is highly specialized and will help you find the product you need.

AMANDUS KAHL

Based in Germany and founded in 1876 by Amandus Kahl, this company is famous for its flat die presses. AMANDUS KAHL provides turnkey factories and plants for feed, biomass, wood, and more.

Founded in: 1876

Main Products: Pelleting machines, Conditioning, Crushing machines, Drying & Cooling machines, Mixing & Conditioning machines, System Control, Refining machines

Pellet Machine Structure: Flat Die Pellet Machine

Sales and Service in: Numerous countries including Poland, Ukraine, France, Italy, the USA, Canada, and many others

Münch-Edelstahl GmbH

Based in Germany and founded in 1981, Münch-Edelstahl GmbH is a leading manufacturer of pellet presses, complete press lines, and high-quality press spare parts. They offer comprehensive solutions for pelleting technology, including feed and wood pelleting.

Founded in: 1981

Main Products: Pellet mills, Control Systems, Extruder, Fatspray systems, Hammermills, Cooler, and more

Pellet Machine Structure: Horizontal Ring Die Pellet Mill

Sales and Service in: Countries such as Egypt, Australia, Indonesia, Netherlands, China Taiwan, USA, and more

Prodesa

Prodesa, established in 1999, offers professional wood pellet machinery solutions. They specialize in producing solid biofuels and environmental protection, providing turnkey solutions for pelleting plants and gas treatment.

Founded in: 1999

Main Products: Biomass processing, Pellet production lines, Biomass Cogeneration, Gas treatment

Pellet Machine Structure: Horizontal Ring Die Pellet Mill

Sales and Service in: Turkey, Greece, Mexico, the USA, and more

SALMATEC

SALMATEC GmbH, founded in 1972, produces pelleting units and wear parts, offering market-oriented in-house designs and excellent customer service.

Founded in: 1972

Main Products: System construction, Pelleting presses, Conditioners, Dies and rollers

Pellet Machine Structure: Horizontal Ring Die Pellet Mill

Sales and Service in: Countries such as the USA, Mexico, Germany, Japan, and more

La Meccanica

Established in 1961 in Italy, La Meccanica specializes in advanced machines with high-quality standards for the animal feed, fertilizer, and bio-energy fields.

Founded in: 1961

Main Products: Animal feed machines, wood pellet machines, biomass pellet machines, and more

Pellet Machine Structure: Horizontal Ring Die Pellet Mill

Sales and Service in: Italy

Buskirk Engineering

Buskirk Engineering, founded in 2006, is an industry leader in designing and manufacturing American-made flat die pellet mills and associated equipment.

Founded in: 2006

Main Products: Pellet mills, Hammer mills, Spare parts

Pellet Machine Structure: Flat Die Pellet Machine

Sales and Service in: USA

Pelleting Technology Netherlands (PTN)

Pelleting Technology Netherlands (PTN), established in 1974, specializes in the development, production, and servicing of pelletisers and related machinery for the production of animal feed, recycling, and biofuel industries.

Founded in: 1974

Main Products: Feeder Screw, Conditioner, Pellet Mill, Cooler, and more

Pellet Machine Structure: Horizontal Ring Die Pellet Mill

Sales and Service in: Netherlands

Conclusion

There are many pellet machine manufacturers in the world, each offering a variety of products and services. The above list features some of the top manufacturers. Researching these companies will help you find the best match for your needs.

Also Read

If you are looking for more details, kindly visit feed pellet coating machine.