10 Questions You Should to Know about Metal Carbide Powder Tic
Questions about steel carbide bonded machining
Machining Techniques
Ferro-TiC® alloys move very little during heat treatment because of the stable carbides in their structure. For example, Ferro-TiC® Grade C will grow approximately .0005 inch per linear inch. Grade CM will shrink approximately .001 inch per linear inch.
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Since stock removal is more rapid on annealed material, where possible all machining and grinding should be done in this condition. Where very close tolerance must be maintained, sufficient grinding stock should be allowed for removal after hardening.
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Additional resources:Coil Coating Comparison Guide
Slender parts, thin walled rings or parts subject to heavy stock removal can be heat treated with minimum distortion when the following steps are used: in the annealed state they should be machined to .010" - .015" over the heat treat size, stress relieved, then machined to the heat treat size and hardened.
- Cutting speed must be slow
- Tools must be sharp and dry. Remove all oil before use.
- Do not use cutting fluids
- Maintain a heavy chip load – minimum .003" per cutting edge
- Heavy depths of cut should be taken.
If shiny spots appear, make certain tools are dry and check insert for wear or chipped edge. If problem persists, reduce cutting speeds.
Carbide vs Tungsten Carbide in tool realm
Welcome to PM... You will learn that there are some frequently posting members who have forgotten more than you (I) will ever know, about things you (I) didn't even know existed/were possible (CarbideBob, BobW, Ries, Zahnrad Knopf, TonyTn36, WheelieKing, AngelW, and many others I can't name right now, apologies for not naming them specifically, but they know who they are) and will happily share all of that information in an intelligent, concise manner...
You will also find that we have blowhards who proclaim to know more than all of the pros COMBINED, and wax rhapsodic about things they don't actually know about.
And we have a lot of members who are pretty good at a lot of stuff, and make pretty good posts about that stuff, that you can learn a lot from.
After a few weeks here, you learn to separate the wheat from the chaff.
I personally fall into the second category, mainly, but I try to be helpful in the areas I know really well.
If you thought CarbideBob's reply about carbides was helpful, you should ask BobW about Fadal machines. He's got (awesome) pictures!
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