How does a high efficiency mute screw air compressor work?

How does a high efficiency mute screw air compressor work?

A high efficiency mute screw air compressor is designed to operate silently while delivering compressed air with minimal energy consumption. Here’s how it works:

Step 1: Air intake.

The compressor draws in ambient air through a filter, removing any particles or contaminants in the air.

Step 2: Compression.

The air is then compressed by two interlocking rotors, which are shaped like screws. As the rotors turn, the space between them decreases, compressing the air and increasing its pressure.

Step 3: Oil injection.

As the air is being compressed, oil is injected into the space between the rotors. This helps to lubricate and cool the rotors, ensuring that they can operate smoothly and efficiently.

Step 4: Air cooling.

The compressed air then goes through an aftercooler, where it is cooled down by a flow of water. This helps to remove excess heat generated during compression and prevent any damage to the compressor.

Step 5: Oil separation.

The compressed air and oil mixture goes through a separator tank, where the oil is separated from the air. The oil is then filtered and reused in the system, while the clean compressed air is delivered through the output valve.

Step 6: Quiet operation.

To achieve quiet operation, the compressor is designed with noise-reducing components such as a soundproof enclosure, an intake silencer, and a discharge muffler. This allows the compressor to operate at just 60-70 decibels, which is much quieter than traditional compressors.

Overall, a high efficiency mute screw air compressor works by drawing in air, compressing it with interlocking rotors and injected oil, cooling the air, separating the oil, and delivering clean, compressed air in an almost silent manner.

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