Enclosure Design of Custom Rack Mount Systems

It’s likely you are here looking to supplement your core competency of software and PC board design for a specialized application. Welcome!

After decades of designing custom rack mount enclosurescustom rack mount enclosures, we’ve produced a significant array of reference design starting point enclosure designs. Each having specific features to suit different electromechanical requirements.  For Example: do you need redundant hot-swap power supplies, or do you want field-replaceable electronics modules, or do you have a single PC board with connectors that protrude through the front AND rear panels?  We have produced a family of reference designs for these and many other situations.

By using one of our reference designs, we don’t start at the beginning, we can start in the middle of the development process, saving you time and money.

ODM Design & Development

Our customers are typically small to medium-sized companies whose core competencies are in electronic design and software development.  EEi compliments that with our core competencies in electromechanical design, manufacturing, assembly, and test.  Our process supports concurrent engineering between EEi and our customers.  Projects typically follow something like this:

• Establish a Physical Architecture with:
• Thermal Dissipation
• Emission & Immunity
• Minimize Points of Failure
• Define PCB Mechanical Constraints
• Customer & EEi Concurrent Engineering Proceeds
• Develop Enclosure Design
• Design Supporting PCBs (System Status, I/O, Or-ing, or Backplane Boards)
• Back Check Customer’s PCB Design for Mechanical Form and Fit
• Finalize All Manufacturing Documentation for the Enclosure, PCBs, Harnesses, etc.
• EEi Manufactures Prototypes
• EEi Production Manufacturing

Design reviews may be called whenever the needs arise by our customers or EEi.

FRUs can provide an easy customer upgrade path. Click here for more examples.

All designed materials and surface treatments are RoHS compliant unless requested otherwise.

Our rack mount enclosure development team is heavily steeped in and experienced with manufacturing processes. You’ll know why if you’ve read our founders’ quote as this makes an enormous difference in the design, quality of the enclosure and the entire system. Not only is the quality of the system more repeatable but lower cost too. Each engineer knows the ins-and-outs of the machinery, tooling, capabilities, speed of operation, tolerances and shop floor staff. They know the capabilities of the wire harness shop, they’ve spent time at our painters and platers. All this has a vital effect on the resulting design we produce for your system. Each knows how to design in maximum repeatable quality and take out cost from the initial design and not through “value engineering” after the fact.

Post-production value engineering rarely permits making the maximum number of changes necessary to achieve the greatest minimal production cost without sacrificing quality.

In the world of equipment management, the servers are the backbone of every organizational operation. They manage, store, and process massive data sets, making them most significant for the business's success.

Therefore, ensuring that these servers are well-protected from all external environmental factors that may cause malfunction or damage is crucial. Here comes the use of a 19-inch standard rack case comes into the picture. This guide will discuss more about this rack case and explore its advantages.

Why Is It Crucial to Use a Rack Mount Case?

The significance of using a rack mount case cannot be overstated. It helps to organize and safeguard delicate electronic equipment. Whether it is in a data center or a recording studio, the need for a standardized and secure solution is apparent. The 19 rack mount case is gaining popularity because of its easy installation and high compatibility.

It simplifies the process of mounting equipment to streamline the overall workflow. Moreover, these cases offer a powerful protective environment to shield the sensitive equipment from external factors. The design of this rack mount case offers high scalability, helping users to modify it whenever needed.

Undeniable Benefits of Using a 19-inch Rack Mount Case

There are multiple advantages of using a 19-inch standard rack case. A few of them are mentioned below-

Space Efficiency and Neat Organization

The space-saving design of the 19 rack mount case is one of the key benefits in environments where real estate is at a premium. Whether in the server rooms or other setups, the efficient use of this space is crucial. It not only contributes to an organized and neat appearance but also maximizes the available space.

Scalability and Interchangeability

Another benefit of using the 19-inch rack case is its high scalability and interchangeability. The standardized width corresponds to the rack unit measurement, offering a consistent framework for installing and arranging equipment.

It also promotes high compatibility among several manufacturers. This adaptability proves invaluable in situations where the equipment from different sources must coexist seamlessly. It will further offer a customizable solution.

Portability and Mobility Features

The mobility factor is a significant feature of the 19-inch standard rack case, which is advantageous for professionals who require the flexibility to transport their equipment. Several 19-inch rack cases are designed with portability in mind, featuring handles, wheels, and shock-resistance features.

This mobility feature is also beneficial for musicians, field engineers, and IT technicians. However, this rack case's portability and protective feature makes it a popular choice for individuals working in dynamic environments.

Conclusion

In summary, the 19 rack mount case offers several benefits, making it a crucial component in equipment management. From the standardized form factor that promotes high compatibility to the protective features that ensure equipment longevity, these types of cases offer a comprehensive solution.

Furthermore, the high portability, scalability, and space efficiency contribute to their appeal. It indicates how beneficial it is for diverse industries. So, if you are looking for a versatile and advanced rack case, this is the option for you.