Custom vs Standard Hydraulic Cylinder

The basic hydraulic cylinder consists of these parts:
&#; Barrel
&#; Bottom & bottom connection
&#; Head
&#; Piston and Piston Rod connection

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With custom hydraulic cylinder manufacturing, the engineer and customer will work together to produce a version together with precise specification. The customization process allows you to change length, diameter and even materials. You can also alter the construction and/or design of the pistons, valves, and valve manifolds. Lastly, you can customize the port positions, mountings, and even integrate functions.

With the customization process, you will receive a hydraulic cylinder that addresses your unique needs and concerns. The selected engineers will collaborate closely with your company to ensure the result will meet the explicit needs of your equipment and job. When you choose to customize your equipment rather than use standard products, you can install a product that is specific to your machinery. There will be no over or under-engineering resulting from a need to compromise. Your company can avoid many problems that can arise from trying to force a standard hydraulic cylinder to work in a custom-made machine.

Most of the off-shelf cylinders available are the tie-rod cylinders. They tend to be bulkier, have limitations for the installation process and tend to require additional service and maintenance than custom hydraulic cylinders.

There are other options for additional lift or push capacity, even with larger rods. The customized designs of your choosing will be simple, efficient, and offer you the option to choose the type of return, which is also an essential choice in getting the ideal cylinder for the job.

While there are many pros to custom designing your own hydraulic cylinder, one of the cons is time. If your equipment is in stand-still, a custom hydraulic cylinder needs time to be designed, prototyped, and manufactured before it can help your equipment get back up and running. If there is a stock hydraulic cylinder that happens to fit your equipment perfectly, you can be up and running in no time.

We hope this information was useful for you to help decide which route you should go for your hydraulic cylinder needs. The custom hydraulic cylinder has many pros including being built exactly to your specifications and having options for customization. While going the standard route is more cost effective, you might find that some of your needs are being met with the equipment, such as size, while some other needs are unmet like the pressure, rod material, etc.

Deciding what type of hydraulic cylinder to use for your business can be a difficult task. A standard hydraulic cylinder can be ready to ship quickly, but might not deliver the best requirements. A custom hydraulic cylinder may be just what you need, but it can take time to be fabricated and delivered to your business. As an auto shop owner, you need to find the best solution so that you are able to keep your operations running smoothly and help customers get their vehicles back in a timely manner.

In this article, we&#;ll break down the advantages and disadvantages of both standard and custom-built hydraulic cylinders so that you can determine which is best for your applications and which should be the priority for your business.

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Standard Hydraulic Cylinders

A standard hydraulic cylinder refers to the off-the-shelf models of hydraulic cylinders that are available and accessible when needed. However, these cylinders are not necessarily simplistic or basic. Instead, they can be a perfect fit for your hydraulic applications and can easily be obtained when needed. They are capable of accomplishing many basic operations and are a great, easy solution for many different industries.

A standard hydraulic cylinder can be made with any type of material, including high-end steel and other high-quality materials that work either as OEM components or OEM cylinders. If something happens to your hydraulic cylinder and you need a replacement, all you need to know is the manufacturer and product number to order a standard cylinder and get your equipment running again.

Custom-Made Hydraulic Cylinders

The alternative to the standard hydraulic cylinder is the custom-made hydraulic cylinder. These are not a standard size but instead are customized to fit your individual hydraulic cylinder needs for equipment and machines. These cylinders are developed with specific purposes, loads, and lift capabilities in mind. Because they are specially designed with specific operating conditions in mind, they can take into consideration things like climate, elevation, movements, weights, and functions that a standard hydraulic cylinder cannot.

A custom-made hydraulic cylinder can be made of virtually any material that is able to provide hydraulic functions. All of the component materials, compact design elements, mounting options, and other efficiency components can be modified to accomplish a specific purpose. You should also consider your team engineers before ordering a custom hydraulic cylinder, as certain factors like workflow, turnaround, experience, and innovations should also be taken into consideration as you search for a hydraulic cylinder option.

Advantages & Disadvantages of a Standard Hydraulic Cylinder

However, there are some distinct disadvantages to a standard hydraulic cylinder. They may need more maintenance if they are used for operations or procedures that they weren&#;t built to handle. You also might lack the third-party authorizations needed for certain industry standards to be met, such as in off-shore or marine industries.

Advantages & Disadvantages of a Custom Built Hydraulic Cylinder

The significant advantages of a custom built hydraulic cylinder come from the flexibility and customization benefits you can get by developing your own system. When you construct a hydraulic cylinder from scratch, you are able to build all of the specific qualities that you need for operations. Everything from component materials to mounting alternatives are part of the planning and development process, so you can specify everything you need to complete project objectives.

Another important benefit of custom built hydraulic cylinders is the durability of the end product. You can know the specific purpose of the cylinder before crafting it, so you can create a strong, durable cylinder made of the best materials for the specific purpose it will be used for. You can plan for high pressure in deep sea areas or high temperatures for use near furnaces and heat sources. This can help the cylinder last longer than a standard cylinder trying to do tasks that it wasn&#;t designed for.

It&#;s important to keep in mind, however, that there are disadvantages to using custom built hydraulic cylinders. They can be very expensive to manufacture and develop. While it could be argued that they pay for themselves over time, they still have high upfront costs that can be hard to swallow. They can also slow down operations as they take time to develop and manufacture, rather than the off the shelf options with standard hydraulic cylinders.

A custom cylinder will also need to be created by someone who has experience in engineering and designing custom hydraulic cylinders. Knowing how to balance all of the variables and create something that will work for its intended purpose is a difficult task, especially for teams that haven&#;t created custom hydraulic cylinders before.

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