Common Types of Oil Seal Materials

What is an oil seal? 

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Seals are essential to protecting the bearings of any rotating shaft assembly -They prevent contaminants such as dirt, dust and water, while also preserving the system’s lubricant.

Choosing the right oil seal

Oil seals come in many different types and materials depending on their application. Determining the material is vital to ensuring your equipment is operating at its best performance. For example, your equipment may need to run at higher temperature applications, such as an engine seal for a jet engine, you may need to choose a specific material for your oil seals to run properly. In this article, we will explore the most popular and utilized materials in the industry, as well as touch on some of the more unique options out there.

Oil seal materials

Nitrile

The first material that we are going to look at is Nitrile Buna- N 70 or NBR for short. 

NBR is recommended for the majority of standard applications and is the most commonly used rubber (elastomer) material. This is because of Nitrile's compatibility with most environments as well as its relatively low cost. Generally nitrile is used for disposable non-latex gloves, footwear, automotive transmission belts, synthetic leather, hoses, o-rings, gaskets, oil seals, and more. 

The temperature range of nitrile is −35° to 120 °C (−30° to 250 °F). Due to this wide range, NBR seals can be used for gas oil, silicone oil, animal/vegetable oils and fat, hydraulic liquid as well as hot and cold water. In addition, NBR is oil resistant and has an excellent abrasion resistance, so for any application that demands shock absorbers, NBR is a perfect choice to go with. 

Some disadvantages of NBR are poor ozone, sunlight and weather resistance as well as limited high temperature and flame resistance. For higher temperature resistance, a much better material to use is Silicone. 

Silicone 

Silicone compounds or “VMQ” offers a wide range of traditional operating temperatures starting at -60°C to 200°C (-140°F to 392°F). 

In addition to its excellent temperature resistance, it is also resistant to ozone, light, and weather conditions. Silicone can be typically found in the food and medical industry as well as in hydraulics and pneumatics. It is often the preferred material for o-rings, moulded parts and flat seals but is also commonly used for electric insulators due to the material’s translucency and flexibility. 

Although extremely flexible, silicone does have some disadvantages. Many silicone compounds have poor tensile strength, tear resistance, and abrasion resistance. If you are looking for a material that offers a higher tensile strength, while still offering high temperature resistance, look no further than Viton®.

Viton® 

Viton®, a trademarked name of The Chemours Company, is a specific brand of synthetic rubber commonly used in o-rings, oil seals, gaskets, chemical resistant gloves, and other molded products. 

Due to having a higher density, Viton has the widest temperature range of -40°F to over 400°F (-40°C to over 240°C) making it a perfect choice for higher temperature applications. Viton® also has the largest range of chemical resistance, i.e., it is resistant to silicone oil and grease, mineral/vegetable oil and grease, aliphatic, aromatic, and chlorinated hydrocarbons, non-flammable hydraulic fuels as well methanol fuels, and more.

Although it does have a higher tensile strength and longer wear times than other materials, it is recommended to be used in dry-running applications sparingly or intermittently. 

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While Viton offers a superior temperature and chemical range than other materials, it can be more expensive than the others as well. Let’s take a look at an alternative that is easier on the wallet, Polyacrylate. 

Polyacrylate is a great compromise between cost and quality. It has a high performing temperature and chemical range, but not to the extent of the range of Viton. The temperature ranges from 31°C to 148°C (-25°F to 300°F). Polyacrylate is primarily used in automotive transmissions and hoses but also found in shaft seals, gaskets and o-rings, due to offering a high resistance to hot oil and oxidation. While Polyacrylate is a great alternative to other high temperature resistant materials that are more expensive, it does have a poor water compatibility and cold flexibility. The best situation for Polyacrylate is an environment where heat and oil resistance but cost is the major issue. And while these 4 different materials cover a wide range of applications, there are even more materials out there designed for very specific niches in mind.

Summary

If you are looking for the highest temperature resistant oil seals, Perfluoelastomer can go up to 600°F. If you are more concerned for low temperature, Chloroprene can go all the way down to 40°F, which is why it is used most commonly for refrigeration. And if FDA applications or medical devices are your primary concern, Butyl , the all petroleum compound, will be your best choice. As you can see, when choosing the right material to work with, you must analyze several other key components to help choose the right one. 

Hopefully after reading this article, you have a better understanding of why choosing the right materials for oil seals is so important. Remember, if you have any questions about industrial oil seals and supplies, please contact us and we would be more than happy to help.

Replacing a critical component can be difficult to get right, especially if you do not have the original machine specifications. Thankfully, there are a few ways to identify oil seals; from their design, size and material. As there are hundreds of different oil seals available on the market, this guide will cover the four most common design types. Typically available with either a single or double lip, in Nitrile or Viton Rubber Material.

Oil Seal Single Lip vs Double Lip

Firstly, the oil seals covered in this guide classify the single lip as the inner diameter at the bottom of the component. The single lip is vital to the function of the seal by containing the oil, grease or lubricant. The only difference between a single and double lip is the additional rubber lip on the top of the oil seal which helps prevent dust or dirt from coming close to the shaft. Identifying the oil seal lip can be misinterpreted with a visual inspection alone. For or this reason, you should press along the inner diameter at the top of the seal, if you feel a ridge with a slight movement or give it is highly likely you have a double lipped oil seal.

Industry retailers use unique codes to identify oil seals worldwide. The most common lip style designations are 21 (single lip) and 23 (double lip), please read our Oil Seal Cross Reference Guide for more detailed information.

Identify Oil Seal Design

1. Type A - Rubber Covered Lip Seals

Fully covered outer diameter for excellent sealing. This oil seal is fully enclosed in a rubber material and is the most widely used type of oil seal. Great resistance to thermal cycling, temperatures and different chemical resistance.

2. Type B - Metal Outer Diameter Oil Seals

Economic metal outer diameter for standard applications. This is an economical oil seal where the metal is exposed on one side and offers a closer fitting between the oil seal and housing or bore. Due to this, it has limited use with sealing thin liquids or gases.

3. Type C - Reinforced Metal Insert Oil Seals

The same design as type B with an additional inner case for greater structural rigidity. This type of oil seal is typically used in heavy-duty engineering machinery or large diameter sized seals

4. Type F - Stainless Steel Garter Spring

The same design as type A with corrosion protected metal case and stainless-steel garter spring. Suitable for use with a wide range of fuels and chemicals.

Identify Oil Seal Material

Nitrile or NBR is black in colour, whereas, Viton or FKM is usually a brownish colour. To understand the main comparisons between the two compounds read our Nitrile vs. Viton article.

How to Measure Oil Seals

Finally, Polymax part codes follow the same pattern as our O-rings - inner diameter, outer diameter and height. This is different from the industry-standard convention, whereby imperial oil seals follow - outer diameter, inner diameter and height.

We hope the information in this article helps you identify the correct oil seal for your application. If you have any queries feel free to call one of our sales engineers on 01420 482862. Polymax stock over 6,000 oil seals available to buy online, browse our oil seal selection today.

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