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Why are compost bags so expensive?

Author: Molly

May. 27, 2024

 

For more information, please visit frank compost bags.

While many consumers are eager to minimize their environmental impact by opting for alternatives to traditional plastic, the higher price of compostable options can deter purchases. Understanding the reasons behind the elevated costs of compostable plastic bags can provide insights into their long-term environmental benefits.

Compostable plastic bags tend to cost more than conventional plastic due to the expensive nature of the raw materials they are made from, as well as the complex manufacturing processes involved. Ingredients like corn, potatoes, and soy require substantial investment in agriculture and processing to convert them into starches suitable for compostable plastics. These factors contribute to increased production costs, made even more significant by smaller batches of manufacturing, which are necessary to maintain standards of reduced carbon emissions and lower energy use. As demand grows, it's anticipated that economies of scale will lessen costs over time.

 

How Is Traditional Plastic Made?

Various forms of plastics are integral to our daily lives, found in everything from packaging to construction materials.

There are seven primary categories of plastics, with polyethylene terephthalate (PET) being the most prevalent.

  • Polyethylene terephthalate (PET) is typically used for soft drink and water bottles.

  • High-density polyethylene (HDPE) is common in sturdier products like shampoo bottles.

  • Low-density polyethylene (LDPE) features in more flexible applications such as grocery bags.

  • Polyvinyl chloride (PVC) is utilized in building materials like pipes.

  • Polypropylene (PP) is found in items such as bottles and toys.

  • Polystyrene (PS) is commonly used for packaging purposes.

  • Other miscellaneous resins are also included.

Learn more about the various types of plastics in this article.

 

Although some plastics can be recycled, none are entirely safe for the environment as they do not decompose effectively in composters or landfills and necessitate recycling for reuse.

 

The Manufacturing Process Of Plastic

The production of plastic generally involves three core stages:

  1. Raw materials like crude oil, natural gas, or plant materials are refined into ethane and propane.

  2. These resulting materials undergo thermal treatment and "cracking" to yield ethylene and propylene.

  3. The combined materials form a variety of plastic types.

The process may vary according to the type of plastic and its intended application, often involving molding techniques or dye incorporation to achieve the final product. Certain polymers are classified as thermoplastics, allowing for repeating cycles of heating and cooling without significant degradation, making them particularly versatile.

The ability to soften and reshape thermoplastics through heating facilitates an efficient reuse and recycling process.

 

Why Are Thermoplastics So Common?

Thermoplastics are the dominant type of plastics due to their capacity to undergo multiple cycles of melting and solidifying without major breakdown. These plastics typically arrive in small pellet or sheet forms, allowing for easy heating and shaping.

Common examples of thermoplastics include:

  • Acrylic

  • Polyamide

  • Polycarbonate

  • Polyethylene

  • Polypropylene

  • Polyvinyl chloride (PVC)

  • Acrylonitrile butadiene styrene

  • Polyether ether ketone

  • Polylactic acid.

These materials find use in a range of products, from toys to packaging.

 

How Is Compostable Plastic Made?

The production of compostable plastic begins with raw materials that are specifically designed to re-enter the environment by decomposing in compost facilities or worm farms.

The creation of compostable plastic follows a straightforward process:

  1. Collect materials such as corn starch, cellulose, soy, and potatoes.

  2. Extract relevant compounds like polylactic acid, sugars, or starch.

  3. Apply heat processing.

  4. Shape through molding.

  5. Add dye or cure the product.

  6. Finalize the plastic structure.

This production method and reliance on raw materials contribute to the higher cost of compostable plastic bags.

 

An Example Of A Compostable Plastic Process

Compostable plastics like polylactic acid (PLA) are primarily produced from the fermentation of food starch sourced from corn or sugarcane. This process blends lactic acid with cyclic di-ester lactide to create a sustainable plastic material.

For more how are compostable bags made information, please contact us for professional answers.

Through this process, starch is fermented to produce the essential components of compostable plastic.

The carbohydrates selected for PLA production are grown in controlled conditions where their starch content is extracted, then further processed using enzymes or acids, culminating in the creation of dextrose or corn sugar.

Subsequent fermentation yields L-Lactic acid, a crucial building block of PLA.

 

The Benefits Of Compostable Plastic Manufacturing

The process of manufacturing compostable plastics is nearly carbon neutral, generates minimal toxic emissions, consumes less energy compared to traditional plastic production, emits fewer greenhouse gases, and supports job creation in rural industries.

 

What Are The Most Common Compostable Plastics?

The most prevalent compostable plastics include PLA and CPLA (crystallized polylactic acid), which derive from sustainable cornstarch and vegetables. CPLA is designed for heat resistance, making it suitable for food service applications such as cutlery and takeaway containers.

Typically, CPLA appears opaque, while PLA is transparent and utilized for cold food service like cups and salad containers. Both types are non-toxic and can be employed in medical applications.

More information about PLA and CPLA can be found in this article.

 

Is Compostable Plastic Really Worth The Cost?

Though compostable plastic bags come with a higher price tag, their environmental cost is significantly lower over time compared to conventional plastics. For eco-conscious consumers intending to reduce their ecological footprint and landfill contributions, investing in compostable options is justifiable.

It's essential to consider how you intend to dispose of these items — whether in a landfill or compost. Ensuring that products are marked as landfill-friendly or reusable is crucial for informed decisions.

Compostable plastics are environmentally positive, as they do not release harmful toxins when decomposed in appropriate settings. Conversely, if not disposed of correctly, opting for landfill-biodegradable options may result in harmful residuals.

Your choice of disposal method fundamentally influences what type of plastic is environmentally optimal for you.

 

What Can Be Done To Drop The Cost Of Manufacturing Eco-Friendly Plastic?

Increasing demand for compostable and eco-friendly plastics is fundamental to reducing production costs. Like any good or service, higher demand corresponds with decreased manufacturing costs, chiefly when larger batches are produced.

To propel the adoption of these products, it's vital for more consumers to learn about their environmental impacts and proper disposal methods. Moreover, resource availability is pivotal, heavily dependent on sustainable agricultural practices.

The renewable nature of these materials plays a vital role in optimizing input costs concerning energy and water usage.

Will Compostable Plastic Become More Popular?

Awareness of the detrimental impacts of traditional plastics on landfills and wildlife is driving the popularity of compostable plastics. Businesses are innovating and transforming their approaches to plastic development.

With each passing year, the introduction of new compostable packaging solutions reflects the growing market interest in sustainable practices. However, challenges remain concerning:

  1. Understanding effective disposal methods

  2. Cost considerations

  3. Access to a wider range of compostable products for smoother lifestyle transitions.

 

Conclusion

The demand for compostable plastics is surging, making them a viable alternative to traditional plastics while supporting better environmental practices. These sustainable materials are formulated from renewable sources, thereby enhancing their breakdown into natural elements when managed correctly.

The seven primary types of plastics, especially thermoplastics, are prevalent across various products, but many conventional plastics present recycling challenges, contributing to landfill issues and environmental harm.

Compostable plastics serve as a beneficial alternative. As consumer interest escalates, the anticipated reduction in costs due to greater demand, resource availability, and accessibility becomes more achievable.

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