What should we know about the crawler impact crushing ...

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The crawler impact crushing station is primarily employed for tasks in metallurgy, chemical building materials, hydropower, and materials that often require relocation operations. It is especially efficient for mobile stone tasks such as high-speed railways and hydropower projects, consequently creating new business opportunities for customers and reducing production costs.

Relevant Parameters of the Crawler Impact Crushing Station

1. Ground pressure

Ground pressure is a crucial factor in determining the suitable working conditions for the crawler impact crushing station.

2. Track shoe

Choosing the appropriate track shoes is vital. For a crawler impact crushing station, always aim to use the narrowest track shoe possible.

3. Walking speed

Walking time represents about one-tenth of the entire working time for a crawler impact crushing station. Generally, two speeds are sufficient to meet the requirements of excavator movement.

Operation Modes of Various Mobile Crushing Stations

1. Fixed crushing station: This station is installed at a fixed site using concrete for structures such as the crushing host and conveyor belt. It is relatively stable and only requires power to start the production line.

2. Wheeled mobile crushing station: This station integrates the crushing host and discharge belt into a truck chassis. It relies on tires for movement, needs to be pulled by a truck, and has limitations in complex road conditions.

3. Crawler impact crushing station: Featuring a highly integrated design with a crawler chassis for self-powered movement. It can be driven directly onto trailers for long distances and move flexibly on construction sites for short distances. This station operates via remote control, enhancing safety, intelligence, and ease of use.

Precautions for Using the Crawler Impact Crushing Station

1. Thoroughly read the manual

Before operating the crawler impact crushing station, carefully read the instruction manual to understand its use and maintenance. Avoid using it without proper knowledge to prevent accidents. Ideally, a professional should be present.

2. Avoid overloading the machine

Inspect the crushing steel for any debris before starting. Operating underload can damage the machine, so always ensure the area is clear before beginning operation.

3. Use a qualified power supply

Ensure the power supply is in proper working condition. Avoid using poor-quality electrodes and pay attention to their quality during insertion. Take necessary measures to prevent electrode damage.

Modern technology like the crawler impact crushing station has vastly improved work efficiency in various sectors. Companies like Sunward have become trusted suppliers in this field, offering high-quality products and excellent after-sales service.

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The crawler-type mobile crushing station, comprising a feeding, crushing, screening, iron removal, and transportation system, features various driving methods. Here’s a comparison of five significant driving ways:

Direct Drive and Hydraulic Drive

In this method, the diesel engine serves as the power source, separated into two output terminals via the transfer case. The primary output connects to a clutch or fluid coupling to drive the machine, while the secondary output powers the hydraulic pump for additional functions. This is a popular driving method among major manufacturers like Metso and Sandvik, although it can be costly.

Direct Drive and Electric Drive

This method uses the diesel engine with three output terminals. It involves a clutch or hydraulic coupler along with a generator to power feeding and conveying. Though convenient for maintenance, it incurs high production costs due to a sizeable pump unit.

Full Hydraulic Drive

In this system, the diesel engine powers the hydraulic oil supply through pump units, controlling various actuators. It’s cost-effective and structurally simple, suitable for smaller mobile crushing stations due to torque limitations during operation.

Mains Drive

This method utilizes diesel engines for walking control, while the rest of the functions are mains-driven. It has low operating costs and minimal maintenance but is limited in application scope, often used in semi-mobile plants requiring cable lines.

Diesel-Electric Drive

Combining mains or diesel generator power, this method supports flexible operation. It’s beneficial for large-scale projects by reducing costs but entails high manufacturing expenses and complex structure. Brands like Kleemann commonly use this drive in their mobile crushing plants.

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