The Benefits of Using Automatic Distillation System

Water Distillation: Types, Costs & Benefits

Water distillation systems boil water to produce steam, which is then condensed back into a liquid form. The result is that contaminants such as bacteria, heavy metals and chemicals are removed from the final product. It's considered a very reliable purification method.

Click here to get more.

The cost of a water distillation system varies based on the type, size, brand and additional features. In general, countertop distillers cost less and are ideal for small households, while a whole-home system will cost much more and require a more intensive installation process.

In this guide, we'll break down the different types of water distillation systems and the factors that affect their cost.

What Is a Water Distillation System?

A water distillation system operates by heating water to its boiling point, creating steam. The steam rises, leaving contaminants such as salts, minerals, chemicals, bacteria and other impurities behind. This steam is then captured and cooled, returning it to liquid form and leaving purified water behind. Other water filtration methods such as reverse osmosis often leave some contaminants behind.

Water distillation is often used in household settings to purify drinking water, but it's also used on larger scales for commercial properties such as laboratories, hospitals, and other industrial applications looking to ensure the highest levels of purity for their operations.

Types of Water Distillation Systems

There are several types of systems designed for different needs, and each ranges in cost.

Countertop Distillers

Countertop water distillers are smaller, portable units that are designed for personal use. These systems typically have a lower water capacity between one to four gallons and are ideal for smaller households and individuals who want purified water for drinking and cooking. Countertop distillers are affordable, easy to use, and require minimal setup, meaning they're also the least expensive type on the list.

Whole-House Distillation Systems

Whole-house systems are larger units that treat all of the water entering a home. These systems are ideal for households that want purified water for drinking, cooking, bathing, and cleaning. Whole-house distillers have a much higher capacity than countertop models and are typically installed as a point-of-entry system. Installation can be more complex and may require professional help. These systems are much more expensive than countertop distillers.

Commercial and Industrial Distillation Systems

Industrial distillation systems are available for commercial usage. These systems are typically designed to handle much higher volumes of water than whole-home systems and are often customized to meet the specific needs of businesses or laboratories. The cost of commercial and industrial systems can vary widely, depending on the size and complexity of the setup but are the most expensive type on the market.

Factors That Affect Water Distillation System Costs

Several factors influence the price of a water distillation system, including:

• System Size and Capacity: Larger systems with higher capacities, such as whole-house distillers, tend to be more expensive due to their increased power and complexity.
• Brand and Quality: Premium brands often charge more for their systems, but these also come with improved durability, advanced features, and longer warranties.
• Additional Features: Some systems include extra features such as digital controls, automatic cleaning, and built-in storage tanks, all of which can increase the price.
• Installation Requirements: While countertop systems can be installed easily by the homeowner, whole-house systems often require professional installation, adding to the overall cost.

How Much Does a Water Distillation System Cost?

The cost of water distillation systems ranges based on top. Countertop distillers typically range from $100 to $600. Whole-house systems generally cost between $2,000 and $6,000, including installation. Commercial and industrial systems start around $5,000 but can often exceed $20,000.

Many manufacturers offer financing options to help make the upfront cost more manageable. Additionally, seasonal promotions and discounts are often available, especially during sales events. Some suppliers may offer discounts if you bundle your distillation system with other water treatment solutions, such as reverse osmosis filters or water softeners.

Larger, whole-home systems and commercial systems often require professional installation, which is a separate, added cost. In addition, these systems should be regularly serviced, which is also an added expense.

Professional installation for whole-house water distillation systems ranges from $500 to $2,000, depending on the complexity of the plumbing and the size of your home.

Routine maintenance includes cleaning to remove scale buildup where hard water is a factor. Filters should also be replaced depending on usage. This kind of maintenance typically costs between $50 to $300 per year for professional house calls.

Pros and Cons of Investing in a Water Distillation System

As with any water treatment system, there are many benefits and considerations when it comes to using a water distillation system. Understanding both the advantages and limitations can help you decide if a water distillation system is the right choice for your home.

Pros

• Effective Purification: Distillation removes a wide range of contaminants, including heavy metals, bacteria, and chemicals.
• Long-Term Savings: With a water distillation system, you can reduce or eliminate the need for bottled water, which saves money over time.
• Sustainable: Using a distillation system reduces the environmental impact associated with bottled water production and disposal.

Cons

• Higher Upfront Cost: Water distillation systems, especially whole-home systems, cost much more than other types of water filtration solutions.
• Energy Usage: Distillation is a process requiring energy to heat water, which can increase utility costs.
• Maintenance: Purified water requires a system that operates smoothly, and water distillation systems need regular, professional maintenance for optimal performance.

Is a Water Distillation System Right for You?

Homeowners concerned about the quality of their water supply will benefit from the improved quality and peace of mind that comes with installing a home water distillation system. When deciding whether to invest in a water distillation system, consider factors such as your household water needs, budget, and the quality of the local water supply.

For households with limited space or smaller water consumption needs, a countertop distiller might be sufficient. Larger households or those with specific purification needs may benefit more from a whole-house system.

The purpose of the distillation of the solution is purification and separation according to its boiling point.

Crude oil is filtered at the Distillation tower as per its boing point at a refinery. However, checking the quality of separated compounds for practical use require Instruments. One of the apparatuses is Auto Distillation Apparatus. Auto Distillation apparatus facilitate the study of the characteristics of the volatile compound to temperature. These volatility characteristics are a critical measurement of the overall performance and safety of hydrocarbon-based fuels. Distillation is crucial for controlling the refining process and product quality. It helps to storage for transporting the compounds and certifying the final products.

ASTM D86 is the Standard Test Method for Distillation of Petroleum Products at Atmospheric Pressure. This method qualitatively determines the boiling range characteristics of petroleum products with a boiling range between 20 and 400°C, at atmospheric pressure. Manual and automated distillation instruments are per this method. Samples are Light and middle distillates, gasoline with or without oxygenates, aviation gasoline, aviation turbine fuels, diesel fuels, biodiesel blends up to 20%, marine fuels, petroleum spirits, white spirits, kerosene, and grades 1 and 2 burner fuels. It is not applicable for products containing appreciable quantities of residual material. Summary of test method depending on the composition of a sample, the vapor pressure, expected boiling characteristics. Analysis Steps are:

1. 100 ml of the sample poured into a distillation flask.

2. When it is heated, the vapor is formed. Vapor temperature is measured.

 3. It is cooled in a condenser tube to become liquid again.

If you are looking for more details, kindly visit Orun.

4. The receiver cylinder collects the liquid, the volume measured.

The conditions of the distillation are as per the distillation group of the sample. After the test, the data corrected to barometric pressure examined for conformance to procedural requirements such as distillation rate. The result is the distillation curve (volume % versus the corresponding temperature). One has to redo the test again in case of the conditions have not been met.

 Modern automatic Distillation apparatus equipped with:

 1. Automated fire extinguishing system

2. Temperature sensor shall be mounted in a way to center the sensor at the neck of the flask

3.Temperature sensor shall exhibit the same temperature lag, emergent stem effect, and accuracy as the equivalent mercury-in-glass thermometer

4.Auto Distillation has the facility to measure the cetane index, which is a figure which denotes the quality of diesel , based upon its density and volatility. Therefore, a higher cetane index generally indicates that the fuel will combust more quickly in the engine. It is the speed of self-ignition of diesel fuel when injected into hot air through the fuel injector. The cetane index is calculated based on fuel's density and distillation range(ASTMD86).Cetane number a quantity indicating the ignition properties of diesel fuel relative to cetane as a standard. It provides information about the ignition delay.

5.Driveability index is a measure of a gasoline's performance across several operating conditions, covering cold start and warmed up operations. It incorporates elements of the gasoline distillation profile and its ethanol content.

As per ASTM D 86, Petroleum products, Natural gasoline, Light and middle distillates automotive spark-ignition engine fuels, aviation gasoline, aviation turbine fuels, diesel fuels, petroleum spirits, white spirit, and naptha analyzed.

As per ASTM D, volatile, organic liquids boiling between 30 deg C to 350 deg C, Hydrocarbons, oxygenated compounds, and chemical intermediates analyzed.

AS per ASTM D850, the Industrial aromatic hydrocarbons having a boiling range between 30 deg C to 250 deg C analyzed.

Solvents are liquids that can dissolve or disperse a particular substance or ingredient. Therefore solvents are essential ingredients for coating, paint, and inks. They are products of refineries and petrochemical plants. They disperse pigments in the paint solution and evaporate after painting. How fast the paint dries depends on how quickly the solvent evaporates. Solvents with a narrow boiling range and low initial boiling point evaporate more rapidly than solvents with broader boiling ranges. For different applications, the behavioral change in solvents is essential to provide the required solvency, evaporation rate, dry time, etc. To determine distillation characteristics of solvents with a broader boiling range, such as petroleum spirits, naphthas, and white spirits, ASTM D86 is applicable.

 For the determination of the purity of a solvent, the following methods are useful:

1)ASTM D850 for organic liquids boiling between 30 and 350 °C

2) ASTM D for aromatic hydrocarbons ( benzene, toluene) boiling point between 30 and 250 °C.

The results of the automated atmospheric distillation apparatus are the following parameters:

A) Initial boiling point IBP: Temperature when the first drop of distillate falls into the flask.

B) Final boiling point FBP: Maximum temperature during distillation.

C) Recovery: Distillate in the receiving cylinder.

D)Residue: Residue in the distillation flask.

E)Drypoint: Temperature when the last drop of distillate evaporates from the bottom.

F) Distillation curve( graph of temperature vs % volume)

The distillation units are the major lab equipment for refineries. Every refinery has many Distillation apparatus, which are running 24 hours a day.

Other markets for auto-distillation are Independent test laboratories, Terminals / Fuel depots (storage and distribution of fuels) - Customs - Solvent producer - Chemical industry - Automotive industry - Airlines - Fuel ministry regulation's lab - Mobile labs - Military (aircraft, boats, vehicles, diesel, and jet fuel testing).

The company is the world’s best Automatic Distillation System supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.