How to Choose Forged Steel Bellow Seal Globe Valve?

Bellows seal valves are valves employed in piping systems to safeguard against leakage. When selected and installed properly, they minimize the risk of potentially harmful chemicals causing injury or illness to workers and damage to the surrounding environment.

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Standard Bellows Seal Sizes

Sizes through 4&#;

Pressure Rating

Through ASME Class through #

Standard Forging ASME Materials

SA 105, SA 182-F22, SA 182-F91, SA 182-F92, SA 182-F316
Other materials available upon request.

Accessories

Actuators &#; Electric, Pneumatic or Hydraulic
Locking Devices &#; Open, Closed or Both
Limit Switches &#; Single or Dual
Stem Shroud
Position Indicator
Leak-Off Port

Bellows Seal Design Features

Conval Bellows Seal Valve vs. Packed Valves

Packed valves require two seal boundaries: a 360° seal on the stem surface and a 360° seal on the stuffing box wall. The Conval bellows seal valve removes these two leak paths. Conval bellows seal valves are used when packed valves may not reliably contain light gases or hazardous system fluids. In all applications, the 6-ply Inconel®, welded bellows stem seal is more reliable than sliding stem seals.

Zero Fugitive Emissions

Every Conval bellows assembly is tested for zero leakage using a helium gas mass spectrometer before undergoing further shell and seat leakage testing. Conval&#;s bellows seal emits no detectable leakage, well beyond Method 21 Fugitive Emissions Test Protocol.

No Torsion of the Bellows

A robust rising, non-rotating stem system prevents destructive torsion, providing extremely long service life from the advanced bellows design.

Three Body Styles

Conval bellows seal valves are available in Y-pattern, Angle-pattern, and T-pattern body styles.

Low Operating Torque

The manual bellows seal valve is provided with a rugged bearing system and grease fitting to minimize operating torque over the life of the valve.

Double Back-up Seating

In the full open position, Conval bellows seal valves are equipped with a superior backseat, isolating a secondary stem seal from the process fluid. The graphitic stem seal is precisely loaded by Conval&#;s balanced axial gland and Integral Gland Wrench (IGW), providing superb sealing to back up the bellows.

Extended Seat Life

Positive shut-off is achieved over a very long operational life due to the solid cobalt-chrome seats and discs, even in high cycle and high fluid velocity services. A cobalt-free option is available for nuclear and chemical applications.

Flexibility of Design

Conval offers a double height bellows which provides the highest bellows valve flow capacity (Cv) available per pipe size. Test ports (with lantern gland) may also be specified.

Axially-loaded Packing System

The Axial design ensures tight concentricity, which eliminates side loading of the packing and minimizes wear forces on the trim components. This feature is critical for superior valve performance.

Pressure Seal Bonnet

The simple and effective pressure seal bonnet provides ready access for servicing with no welds to cut or seal rings or gaskets to replace. The body-to-bonnet joint integrity is maintained through countless thermal cycles.

Single-piece Gland

In extreme environments, the simpler the design and the fewer the parts, the better. The durable single-piece stainless steel gland contributes to the longevity of the valve.

Pressure-Actuated Backseat

The Clampseal® pressure-actuated backseat provides maximum valve integrity by ensuring a positive internal stop for the valve stem and disc assembly. The pressure actuated backseat also extends packing life by securely isolating the packing from the pressure when the valve is fully open.

Rapid In-Line Renewability

The CLAMPSEAL® Valve is much easier to renew than anything else on the market. The CLAMPSEAL® Valve line provides a modular solution to rising maintenance expenses. Low acquisition cost is not as important as low cost over the serviceable life of a valve. Maintaining a Conval valve is far easier and much less costly than replacing a competitor&#;s valve.

How Do Bellows Seal Valves Work?

These valves feature an accordion like bellows&#;i.e., the bellows cartridge component, welded to the valve stem and bonnet. During the valve stroke the bellows compress or expand along with the sliding stem&#;s linear motion with little to no friction.

Types of Bellows

• Formed bellows: Conval&#;s standard design, formed bellows begin as flat sheet (thin wall foil) rolled into a tube and fusion-welded longitudinally forming a single layer.  Thin metal layers are combined to form multi-ply bellows.  Mechanical or hydrostatic force forms the bellows with wide-spaced rounded folds. Conval has supplied bellows with as many as 6 plies for higher pressure applications.
• Welded bellows: Welded bellows are manufactured by welding washer-like plates of thin metal at both their inner and outer circumferences.

Types of Bellows Seal Valves

Gate valves, globe valves and ball valves may all be supplied with Bellows should the application require.

Applications of Bellows Seal Valves

These critical components are an essential part of safe fluid system operation in a broad range of industries, including the following:

• Aerospace
• Biotechnology
• Chemical processing
• Fossil power
• Nuclear power
• Petroleum
• Pharmaceutical
• Semiconductor manufacturing
• Vacuum and ultra-high vacuum

FAQs

Below we provide answers to some of the most frequently asked questions (FAQs) regarding bellows seal valves.

What are some advantages of using bellows seal valves?

The primary function of bellows seal valves is preventing potentially harmful or toxic fugitive emissions which can negatively affect unprotected humans and the surrounding environment. In addition to reducing the risk to employees or the environment, these valves decrease the amount of material lost during operations, which translates to lower overall material costs and greater throughput.

How do I choose a bellows seal valve?

When selecting a bellows seal valve for a system, there are several factors to keep in mind. Some of the key design considerations are:

• The valve material chosen should be compatible with the operating conditions of the system, including the fluid media, temperature, and pressure. Common materials employed include stainless steel and nickel-based super alloys.
• Pressure rating. The valve should be rated to handle the range of pressures and temperatures expected from the fluid system. Typical ratings range from ASME 150 to class.
• Design Qualifications. Ensure the bellows is qualified to industry standards such as EPRI, MSS, API, or ISO.
• The size of the valve should suit the design of the system. Conval bellows seal valves are available in sizes ranging from ¼ inch through 4 inch NPS.

How to prevent bellows seal valves from failing

Bellows seal valves are built for reliable operation. While rare, failures do occur. Generally, the root cause of the failure stems, not from the quality of the valve or bellows, but from improper selection, installation, or operation. Some guidelines for avoiding valve failure include:

• Monitor for excessive back pressure or high inlet pressure variations
• Select properly sized valves and bellows
• Operate within the design pressure, temperature and stem stroke ranges.
• Prevention of cavitation, flashing and other unusual damaging flow conditions.

Contact the Valve Experts at Conval, Inc. Today

For all your bellows seal valve needs, turn to the valve experts at Conval, Inc. Since our founding in , we have developed a reputation as a premier manufacturer of high-pressure/temperature, forged steel valves suitable for use in the most demanding severe service applications. Our commitment to quality translates to our products&#; superior durability and performance at the lowest life-cycle cost in the industry.

For additional information about our valve offerings or assistance specifying one (or hopefully many) for your application, contact us today.

A bellows seal globe valve is an essential component in many industries, such as chemical, oil and gas, and petrochemical industries. It is a type of industrial valve used to regulate and control the flow of fluids, gases, and other media through a pipeline or system. These bellows valves are widely used because of their unique design, which includes a bellows seal that protects the stem from corrosion and prevents fluid from eroding the stem. So it&#;s very common to see the condition for corrosive or toxic media.

globe valves

Components of Bellows Seal Globe Valve

The bellows seal globe valve consists of body, disc, stem, bonnet, bellows seal, and packing. The valve body is the primary component that houses the valve disc, which controls the flow of media. The valve stem connects the valve disc to the actuator or handwheel, which opens or closes the valve. The bonnet covers the stem and packing and the bellows valve provides a seal to prevent leakage. The following is the photo of bellow seal globe valve.

din globe valve with bellowsNo.Parts Name Materials1BodyGS-C25/1.CF8/1.CF8M/1.SeatOverlay 13CrSS304SSDisc surfaceOverlay 13CrSS304SSStemX20Cr13SS304SSBellowsSS304/SS316/SS321/SS316T1SS304/SS316/SS321/SS316HSS316/SS321/SSI6GasketGraphite+SSGraphrte+SSGraphite+SS7Bellows coverSS304ZSS316SS304/SS316SSBonnetGS-C25/1.CF8/1.CF8M/1.NutA194 2HA194 8A194 8M10BoltA193 B7A193 B8A193 B8M11 PackingGraphiteGraphiteGraphite12Glandc.sCF8CF8M13PinSteelSteelSteel14Guide pieceSteelSteelSteel15Stem nutDuctile ironCopper alloyCopper alloy16Grease NippleH2H2H217Hand wheelSteelSteelSteel18Lock nutA105A105A105

There are several types of bellows seal valves and globe valves available in the market, each with unique design features and applications. Here are some of the most common types of bellows seal globe valves:

Welded Ends bellow seal globe valve

This type of valve has welded metal bellows that provides a flexible, leak-proof seal and protects the stem from corrosion. Welded ends bellows seal globe valves are ideal for high-temperature and high-pressure applications.

Contact us to discuss your requirements of Forged Steel Bellow Seal Globe Valve. Our experienced sales team can help you identify the options that best suit your needs.

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This type of valve has a flanged connection that makes it easy to install and remove. Flanged bellows seal globe valves are suitable for applications that require frequent maintenance and inspection.

din globe valve with bellows

Socket-welded bellows seal globe valve

This type of valve has socket-welded connection ends which are suitable for high-pressure applications.

Threaded bellows seal globe valve

This type of valve has a threaded connection that makes it easy to install and remove. Threaded bellows seal globe valves are commonly used for small pipeline.

This type of valve has extended bellows that provide additional protection against corrosion and allows the valve to operate at extreme temperatures and pressures.

api globe valve with bellows

The Y-Type Bellows Seal Globe Valve is an exceptionally secure and reliable component, featuring a double sealing structure of bellows and packing. This ensures complete protection from any potential leakage at the stem, making it ideal for use in pipelines carrying dangerous, flammable, explosive, toxic or valuable substances. Additionally, its construction ensures tight seals are maintained under high temperatures and pressures, while also minimizing any risk of leaks.

din y type globe valve with bellows

THINKTANK is a reliable globe valve manufacturer that has been producing high-quality industrial valves for over three decades. Our valves are made from high-quality materials and are designed to meet the specific needs of each application, just feel free to contact us for a free consultation.

A globe valve and a bellows seal globe valve both belong to the family of globe valves, which are used to control the flow of fluids through a pipeline or system. However, the primary difference between them is the presence of a bellows seal in a bellows seal globe valve. A bellows seal is a flexible metal component that provides a leak-proof seal and protects the stem from corrosion, which makes the bellows seal globe valve more suitable for applications that require high performance and reliability.

din globe valve with bellowsdin globe valve

Purpose of Bellows in Valves

The primary purpose of bellows in valves is to provide a flexible, leak-proof seal that protects the stem from corrosion and prevents fluid from eroding the stem. Bellows are also used to compensate for changes in temperature and pressure in the system, which allows the valve to operate smoothly and efficiently.

Difference between Bellows Seal Valve and Common Valve

The primary difference between a bellows seal valve and a common valve is the presence of a bellows seal. A bellows seal valve has flexible metal bellows that provide a leak-proof seal and protect the stem from corrosion, while a normal valve does not have this feature.

Meaning of Bellows Seal

A bellows seal is a flexible metal component that is used in valves to provide a leak-proof seal and protect the stem from corrosion. The bellows seal consists of metal bellows that is welded to the stem and a packing gland that secures the bellows in place.

Reason for Bellows

The primary reason for using bellows in a valve is to provide a flexible, leak-proof seal that protects the stem from corrosion and prevents fluid from eroding the stem. Bellows are also used to compensate for changes in temperature and pressure in the system, which allows the valve to operate smoothly and efficiently.

How Bellows Work

Bellows work by expanding and contracting to compensate for changes in temperature and pressure in the system. When the temperature or pressure in the system changes, the bellows expand or contracts to allow the valve stem to move freely, which prevents damage to the valve and ensures smooth operation.

Types of Valve Seals

There are three types of valve seals: packing, mechanical, and bellows.

Packing seals use a flexible material, such as graphite, to provide a seal around the stem. Mechanical seals use a rotating component to provide a seal, while bellows seals use a flexible metal component to provide a leak-proof seal and protect the stem from corrosion.

Two Types of Valve Seals

The two basic types of valve seals are static and dynamic. Static seals provide a seal between two stationary components, while dynamic seals provide a seal between two moving components.

Disadvantages of Bellows

One of the primary disadvantages of bellows is that they can fail over time, which can lead to leakage and other issues. Bellows can also be more expensive than other types of valve seals, which can make them less suitable for certain applications.

Bellows Failure

Bellows failure can occur due to a variety of factors, such as fatigue, corrosion, or mechanical damage. When a bellows fails, it can lead to leakage, reduced valve performance, and other issues. Regular inspection and maintenance can help prevent bellows failure and ensure the continued performance of the valve.

How Does Bellows Seal Globe Valve Work?

The operational principle of a bellows seal globe valve is based on its unique design, which includes a bellows seal that protects the stem from corrosion and prevents fluid from eroding the stem. The valve consists of a valve body, a valve disc, a valve stem, a bonnet, a bellows seal, and packing.

When the valve is in the open position, the valve disc is lifted away from the valve seat, allowing media to flow through the valve. The stem and the disc move together as the stem is rotated by the actuator. When the valve is in the closed position, the valve disc is pressed against the valve seat, preventing media from flowing through the valve.

Comparison of Bellows Seal Globe Valve with Other Valve Types

ParameterGlobe ValveBall ValveButterfly ValveGate ValveDiaphragm ValveBellows Seal Globe ValveFlow controlExcellentGoodGoodNot SuitableGoodExcellentLeakageLowLowLowLowVery LowVery low(Zero Leakage)Corrosion resistanceGoodGoodGoodHighHighVery highMaintenanceModerateModerateModerateLowLowLowTemperature range-20°C to 500°C-40°C to 200°C-20°C to 120°C-29°C to 425°C-29°C to 150°C-196°C to 600°CPressure rangeUp to psiUp to psiUp to 150 psiUp to psiUp to 200 psiUp to psiApplicationsWater, steam, gases, oilsWater, gases, oilsWater, air, gasesSteam, water, gases, oilsSlurries, viscous fluids, corrosive chemicalsCorrosive fluids, high temperature, and high pressure applications

Applications of Bellows Seal Globe Valve

The bellows seal globe valve is widely used in industries where leak-proof and corrosion-resistant valves are required. Some common applications of the bellows seal globe valve are:

• Chemical industry: The valve is used to control the flow of chemicals, acids, and other corrosive media.
• Petrochemical industry: The valve is used in refineries and petrochemical plants to control the flow of various media.
• Pharmaceutical industry: The valve is used in pharmaceutical plants to control the flow of sterile media.
• Food and beverage industry: The valve is used to control the flow of food-grade media, such as milk, juice, and beer.

Advantages of Bellows Seal Globe Valve

• Zero Leakage: The bellows seal provides a leak-proof seal that prevents fluid from leaking out of the valve.
• Corrosion-resistant: The bellows seal protects the stem from corrosion, which extends the valve&#;s lifespan.
• Maintenance-free: The bellows seal design eliminates the need for maintenance, which reduces downtime and lowers operating costs.
• High temperature and pressure resistance: The bellows seal globe valve can withstand high temperatures and pressures, making it suitable for use in a wide range of applications.

oil and gas industry globe valves

FAQs For Bellow seal globe valve

Who manufactures bellow seal Globe valves in China?

Here are some reliable bellow seal globe valves manufacturer in China for your reference.

1. Shanghai Thinktank Process Management
2. Zhejiang Youfumi Valve Co., Ltd.
3. Beijing Valve General Factory Group Co.,Ltd
4. Suzhou Neway Valve
5. Zhejiang Boteli Valve
6. Zhejiang Sedelon Valve Co., Ltd.
7. Shanghai Valve Factory Co.,Ltd.
8. Wuzhou Valve Co., Ltd.
9. Lanzhou High Pressure Valve Co., Ltd.
10. Shanghai Kaiweixi Valve Limited Company

What is the difference between Bellows Seal Globe Valve and Traditional Globe Valve?

The primary difference between a bellows seal valve and a traditional valve is the presence of a bellows seal. A bellows seal valve has flexible metal bellows that provide a leak-proof seal and protect the stem from corrosion, while a traditional valve does not have this feature.

20k 80 globe valve and check valve

How do you select the right Bellows Seal Globe Valve for your application?

Selecting the right bellows seal globe valve for your application is crucial to ensure optimal performance, reliability, and safety. Here are some factors to consider when selecting the right bellows seal globe valve for your application:

1. Fluid compatibility: It is important to select a valve that is compatible with the fluid being transported through the pipeline. This includes considering the chemical composition, temperature, and pressure of the fluid.
2. Operating conditions: The operating conditions, including the temperature and pressure range, must be considered when selecting a bellows seal globe valve. This includes ensuring that the valve can handle the temperature and pressure range of the system.
3. Flow rate: The flow rate of the fluid is an important consideration when selecting a bellows seal globe valve. The valve must be able to handle the required flow rate without causing excessive turbulence or pressure drop.
4. End connections: The end connections of the valve must be compatible with the piping system to ensure proper installation and operation.
5. Maintenance requirements: The maintenance requirements of the valve must be considered when selecting a bellows seal globe valve. This includes considering factors such as ease of maintenance, frequency of maintenance, and cost of maintenance.
6. Quality and reliability: It is important to select a high-quality and reliable bellows seal globe valve to ensure optimal performance and safety.

What are the advantages of using Bellows Seal Globe Valve in high-pressure and high-temperature applications?

Bellows seal globe valves offer several advantages in high-pressure and high-temperature applications, making them a popular choice for such applications. Here are some of the advantages of using bellows seal globe valves in high-pressure and high-temperature applications:

1. Leak-proof seal: Bellows seal globe valves provide a flexible, leak-proof seal that protects the stem from corrosion and prevents fluid from eroding the stem. This makes them ideal for applications where leakage could cause significant damage or safety hazards.
2. Corrosion resistance: Bellows seal globe valves are made of high-quality materials that are resistant to corrosion, making them suitable for use in harsh environments and corrosive fluids.
3. Temperature range: Bellows seal globe valves can operate in a wide range of temperatures, from cryogenic temperatures to high-temperature applications up to 600°C. This makes them suitable for use in applications with extreme temperature ranges.
4. Pressure range: Bellows seal globe valves can operate in high-pressure applications up to psi, making them ideal for use in applications where high pressures are required.
5. Smooth operation: Bellows seal globe valves are designed to operate smoothly and efficiently, providing accurate flow control and reducing the risk of valve failure.
6. Low maintenance: Bellows seal globe valves require low maintenance due to their durable construction and reliable operation. This makes them ideal for applications where maintenance is difficult or costly.

oil and gas globe valve

How often should you replace the Bellows Seal in Bellows Seal Globe Valve?

The frequency of bellows seal replacement in bellows seal globe valves depends on several factors, such as the type of fluid being transported, operating conditions, and the quality of the bellows seal.

In general, bellows seal replacement is typically required when there is evidence of seal failures, such as leakage or reduced performance. Regular inspection and maintenance can help detect signs of bellows seal failure and prevent unexpected downtime or safety hazards.

The recommended replacement interval for bellows seals can vary depending on the application and the manufacturer&#;s guidelines. However, a general rule of thumb is to replace the bellows seal every 2-3 years or when there is evidence of seal failure, such as leakage or reduced performance.

It is important to note that regular inspection and maintenance are crucial to ensuring the proper functioning of the bellows seal globe valve. This includes checking the bellows seal for signs of wear and damage, inspecting the stem and disc for proper alignment, and ensuring that the valve is properly lubricated.

By following the manufacturer&#;s guidelines and performing regular inspection and maintenance, you can ensure that the bellows seal globe valve operates safely and efficiently and that the bellows seal is replaced as needed to prevent leakage and other issues.

globe valve with bellows

How do you troubleshoot issues with Bellows Seal Globe Valve?

Here is a table outlining some common issues that can arise with bellows seal globe valves and possible troubleshooting steps:

IssuePossible CausesTroubleshooting StepsLeakageDamaged or worn bellows seal, improperly installed valve, damaged valve body or disc, excessive fluid pressure or temperatureInspect bellows seal for signs of wear or damage, check valve installation for proper alignment and torque, inspect valve body and disc for signs of damage, check fluid pressure and temperature to ensure they are within valve limitsValve does not close completelyImproperly adjusted actuator, damaged valve disc or seat, obstruction in valve bodyCheck actuator settings and adjust if necessary, inspect valve disc and seat for signs of damage or wear, inspect valve body for obstructions and remove if necessaryExcessive noise or vibrationMisaligned valve components, excessive fluid pressure or flow rate, worn valve componentsInspect valve components for proper alignment, check fluid pressure and flow rate to ensure they are within valve limits, inspect valve components for signs of wear and replace as neededDifficult to operateDamaged or worn stem or packing, improper lubrication, misaligned valve componentsInspect stem and packing for signs of damage or wear, lubricate valve components according to manufacturer&#;s recommendations, inspect valve components for proper alignmentCorrosionExposure to corrosive fluids or environments, low-quality materialsSelect valve materials that are resistant to corrosion, ensure proper maintenance and cleaning to prevent corrosion buildup

Conclusion

In conclusion, the bellows seal globe valve is an essential component in many industries due to its unique design and functionality. Its ability to provide a leak-proof and corrosion-resistant seal makes it an excellent choice for applications that require high performance and reliability. We hope that this article provides you with valuable insights into the design, functionality, and applications of the bellows seal globe valve. Please do not hesitate to contact us if you have any questions or comments. THINKTANK is your reliable industrial valve partner here.

For more Y Type Bellows Seal Globe Valveinformation, please contact us. We will provide professional answers.

bellows seal globe valves manufacturer THINKTANK