Common Uses of Vibrating, Sifter, and Shaker Screens
May. 27, 2024
Common Uses of Vibrating, Sifter, and Shaker Screens
Universal Wire Cloth fabricates vibrating, sifter, and shaker screens in both standard and customized variations. Our high-quality materials ensure top performance, and we also provide cost-saving recommendations. Our screen sections are designed to meet or surpass all leading manufacturer standards, including those of the Original Equipment Manufacturer (O.E.M). Check now
If you have inquiries or need advice on your current or future projects, contact our friendly, knowledgeable representatives. We can assist you in navigating your options concerning quality, cost, production yield, and other queries.
This article explores the different applications of vibrating, sifter, and shaker screens. While these screens have similar purposes, each type offers distinct advantages tailored to specific industries and applications.
Vibrating Separator Screens
Vibrating Separator Screens feature a rectangular frame or a tubular ring, with dimensions ranging from 18" to 72" in diameter. These frames are often highly durable and can be reused multiple times. With our OEM replacement service, we can remove the old material from your existing frame and re-screen it with new mesh, offering a cost-effective solution.
The construction process involves stretching and measuring a wire mesh blank to the correct tension. Adhesive is applied to the screen frame and elevated to meet the mesh. Finally, excess material is trimmed.
This screen type vibrates and shakes, effectively separating dry, free-flowing materials.
Common industrial applications of vibrating screens include:
- Mining: Separating minerals and other materials based on size and shape.
- Aggregate Processing: Sorting and separating sand, gravel, and stones.
- Food Processing: Separating and grading food particles.
- Chemical Processing: Sorting chemicals based on size and shape.
- Recycling: Sorting different materials such as plastic, paper, and metal.
- Pharmaceuticals: Grading powders and granules.
- Pulp and Paper: Separating fibers and other materials.
Sifter/Edged Screens
Sifter/Edged Screens feature edging material like metals, plastic, vinyl, or canvas, often with grommets for tension. Various mesh materials such as stainless steel are available.
Sifter/Edged Screens separate wanted particles from unwanted ones and help characterize the particle size distribution of a sample.
The construction process involves inspecting and precisely cutting Wire Cloth. Edging material is heat-sealed to both edges, creating a robust frame. Additional options like center and wear strips are also available.
Round or oval grommets enhance durability and functionality. Unique labels with material specifications are available for identification.
Sifter Screens are commonly used in:
- Pharmaceutical
- Chemical
- Agricultural
- Mineral Grading
- Plastics
- Food
- Fertilizer
- Recycling
Shaker/Hooked Screens
Shaker/Hooked Screens are typically used in the mining and quarrying industries for particle separation. They also excel in grading, sorting, and screening materials like soils, coal, and chemicals. They are also utilized in agriculture for grain screening and industrial processes to remove impurities.
We offer a variety of standard hook profiles and custom profiles up to 120" in length.
To ensure durability for industrial use, options like backing meshes are available for added support.
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Shaker hook screens undergo a comprehensive construction process: inspecting, measuring, and cutting necessary materials. The mesh edges are folded for neatness and strength. All components are then securely fastened, and the desired hook profile is meticulously formed, ensuring top quality and performance.
Why Choose Universal Wire Cloth Screens
Experience unparalleled quality and customization with Universal Wire Cloth's vibrating, sifter, and shaker screens. With years of industry experience, we offer tailored solutions for various applications.
We prioritize advanced materials, cost-efficiency, and technological innovation, ensuring screens that exceed expectations. Our client-centric approach guides you through your options, offering cost-saving insights and delivering maximum value. Choose screens that represent longevity, adaptability, and a competitive edge.
What is a Scalping Screen (or Severe Shaker Screen)?
To best understand this, we must delve into the different types of shakers found on portable screening equipment. The most common screeners, Precision Screens, are widely used in sand and gravel applications, featuring an eccentric shaft typically between 3/32" to 1/4". The shaft often spins backward, with the shaker box set at a steep angle. These screeners usually discharge material onto an upward-traveling transfer conveyor parallel to the screen, making them ideal for sorting aggregates and topsoil.
Scalping Screens or Severe Shaker Screens are distinct as material is fed directly onto the shaker box from the feeder, with the box sloping away. Featuring a punch plate or thick wire woven screen on the top deck, the eccentric shaft measures between 3/8" to 3/4", providing intense shaking action. These screens are ideal for heavy-duty screening and handling rugged materials like large rocks and wood, commonly used in land clearing and aggregate processing. The severe shaking helps in better separation and reduces the chance of blockage.
GrinderCrusherScreen has industry experts who can help determine the best shaker screen for your needs.
See our current selection of New & Used Shaker Screens
Pictured on the left: The Evortle SR Precision Screen; on the right: The Screen USA CD410 Scalping Screen. Both are available new only via GrinderCrusherScreen.
Contact us to discuss your requirements for a Brandt King Cobra Shaker Screen. Our experienced sales team can help you pinpoint the best options for your application.
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