Your Dynamic Solution for Warehouse Flooring

Easily Remove Tire Marks

Maintaining a visually appealing and clean production facility is crucial. However, daily operations and machinery use can understandably cause scuffs and tire tracks.

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The ultra-dense and durable surface of nora rubber allows such scuffs to be easily buffed away, restoring a high-quality appearance every time.

Manufacturing plants demand floors that can endure significant wear and tear. They need to withstand the weight of forklifts, heavy machinery, and foot traffic while being waterproof and resistant to chemicals. Without these attributes, frequent floor replacements will be necessary. At National Concrete Polishing, we pride ourselves on providing the best factory flooring service that ensures longevity.

Optimal Flooring Options for Manufacturing Facilities: Epoxy Flooring & Polished Concrete

Choosing the right type of flooring for your business is a significant decision. In industrial and commercial settings like manufacturing facilities and distribution warehouses, the floors endure heavy traffic from machinery and people. Additionally, they must comply with OSHA and FDA regulations. Floors in these environments face harsh chemicals, oil, heavy machinery, and scratches. For such facilities, investing in a high-build mortar epoxy floor, urethane coatings, or polished concrete systems with hardeners is crucial.

Characteristics of Epoxy Flooring

Epoxy Flooring, also known as resinous floor coatings, offers numerous qualities essential for manufacturing facilities and shipping plants. Durability, sustainability, and decorative aspects make epoxy flooring an excellent alternative to traditional floors. This two-part system includes polymer resins and hardeners that, when properly mixed, form a strong adhesive bond with the concrete substrate.

• Aesthetics – Epoxy floors come in various customizable colors and textures, making them ideal for any workplace. Customized line striping in manufacturing facilities enhances safety through designated walkways and traffic indicators.
• Maintenance – Epoxy is seamless and easy to maintain since it doesn't harbor bacteria. A general-purpose cleaner and a walk-behind scrubber suffice for cleaning. Even a simple mop can keep these floors clean without needing waxing or buffing.
• Longevity – Properly applied epoxy flooring can last 10-20 years and even longer with suitable maintenance and touchups.
• Hides Imperfections in Existing Concrete – Covering imperfect concrete with enough coats of epoxy resin can hide flaws effectively.
• Durability – Epoxy floors can withstand foot traffic, truck tires, and heavy machinery, making them highly durable for manufacturing environments.

Polished Concrete Flooring

The process of polishing concrete involves minimal extra chemicals besides a simple densifier, making it one of the most eco-friendly and sustainable flooring systems. This method works well in manufacturing plants.

Polished Concrete Process

We employ a multi-step process to achieve a polished concrete floor, making it a suitable choice for industrial-grade floors.

Our Concrete Polishing Process

Our multi-step concrete polishing process includes the following steps:

1. Prepping the Concrete: Remove large debris, repair cracks, and diamond grind the top concrete layer, ensuring the floor is clean and ready.
2. Diamond Grinding: Access the unfinished concrete by using an industrial-grade grinder with diamond tooling.
3. Expansion and Control Joints: Install joint filler in specified expansion and control joints. Fill holes and small cracks with grout when applicable.
4. Polishing the Concrete: Use finer diamond grits to sand down the floor up to five times, resulting in a beautiful finish.
5. Honing & Sealing: After polishing, apply an impregnating guard to penetrate and protect the concrete from within.

Polished Concrete The process of grinding and polishing concrete to create a clean, crisp finish has been around for years. Recently, new technologies have allowed us not only to level the surface but also to seal it with special products like permeating densifiers or low-odor semigloss coatings. This approach gives your floor longevity while maintaining its beauty.

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• Aesthetics – Polished concrete finishes are available in various color options and gloss levels. Its ability to reveal the natural beauty of aggregate adds to its appeal.
• Maintenance – Daily sweeping and weekly scrubbing are sufficient to keep polished concrete floors clean and shiny for years.
• Durability – Polished concrete is highly resistant to tire marks and can endure heavy forklift traffic without damage. Its high strength and density offer a smooth, shiny surface resistant to scratches and chipping.
• Longevity – Polished concrete floors last indefinitely. They may need rejuvenation every ten years, but this simple maintenance will restore their shine.
• Moisture Resistance – Polished concrete naturally resists moisture, eliminating the need for additional moisture mitigation primers required for epoxy flooring.

Get State Of The Art Floors

If you are looking for a reliable flooring solution for your business, we can help.

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Types of Manufacturing Floors

Here are the benefits of different types of factory flooring systems:

• Benefits of Epoxy Flooring
  • Hygienic, sanitary, and easy to clean
  • Seamless, eliminating cracks and crevices that can harbor dirt and bacteria
  • Skid and slip-resistant for safety
  • Meets ADA, USDA, FDA, and OSHA standards
  • High chemical and abrasion resistance
  • Moisture tolerant options
  • Durable and stain-resistant
  • Anti-static options
  • Antimicrobial/antibacterial
  • Meets LEED requirements
• Benefits of Polished Concrete
  • Harder and stronger than other floor finishes
  • Does not lift, peel, or flake
  • Dense surface protects against absorption of oil and contaminants
  • Resists tire marks from fork trucks and other traffic
  • More abrasion-resistant than unfinished concrete
  • No hydrostatic/vapor pressure issues
  • Easier installation without cure schedules
  • Flatter, more level surface
  • Lower initial costs compared to most other floor coverings
  • Sustainable one-time application with minimal maintenance
  • Long life cycle meeting LEED requirements

Services We Provide for Manufacturing Floors

Types of Manufacturing Facilities

Dry Manufacturing

Polished concrete is ideal for facilities that do not need an impervious flooring solution. It can get wet but survives with minimal fluid on its surface. However, it is not suitable for environments with consistently standing puddles or flooded areas. For facilities maintaining dry conditions, polished concrete provides a perfect footing.

Wet Manufacturing

Epoxy concrete floors are suitable for spaces encountering water or chemical spills, frequent pedestrian or machine traffic, and other substances that would degrade polished concrete quickly. Epoxy acts as a concrete sealant to protect your floor from water, moisture, and stains. It also offers a slip-resistant surface, ensuring the safety of staff from slips and falls.

Other Types of Facilities

Warehouses and showrooms benefit from polished concrete floors. The aesthetic appeal of polished concrete is professional and long-lasting.

Why These Flooring Solutions Work

We integrate the finest and safest technological advancements into our flooring projects. This allows us to deliver durable, preserved, and sustainable results. Our eco-friendly systems (LEED Compliant) eliminate toxic and hazardous chemicals. Our mission is to provide an exceptional experience and superior customer service, ensuring prompt availability. Manufacturing floors are akin to warehouse floors, airport floors, and school floors in handling high traffic demands. Contact us with your flooring questions or for a new mortar floor for your manufacturing facility.

A Trustworthy Floor Coating Company

NCP is a professional, full-service flooring company specializing in:

Grinding | Polishing | Epoxy | Resurfacing | Staining | Decorative Concrete Solutions

We cater to residential, commercial, and industrial applications, incorporating unique craftsmanship and state-of-the-art equipment to ensure the best outcomes for your needs.

Contact us to discuss your requirements for Heavy Load Flooring Factory. Our experienced sales team can help you identify the options that best suit your needs.